
The Difference Between Double Shot Molding and ... - dual shot injection molding
Author:gly Date: 2024-10-15
MoldTech is a famous finishing process supplier around the world. They make range finishings like:MT11010 MoldTech - MT11020 MoldTech - MT11030 MoldTech - MT112XX MoldTech - MT114XX MoldTech - MT116XX
ABS has been widely applied in molding production also 3D-print manufacturing for OEMs. It shows the resistance of impact and heat features. It is also hard enough to make it as good engineering plastic. It can be used in injection molding, blow molding, extruding, and so on. Common uses include non-absorbent sutures, tendon implants, drug-delivery systems, and tracheal tubes.
Packson sets itself apart from other medical plastic injection molding companies through its distinguished ISO certification for medical injection molding services. Holding certifications for both ISO 13485:2018 and ISO 9001:2008, Packson guarantees the exceptional quality of its services.
As a professional China-based medical injection molding company, Packson helps customers by providing optimized multi-cavities solutions for high-volume medical injection molding production. Packson's "weapons" include a comprehensive and automated assembly line equipped with mechanical arm part handling systems, sonic welding, heat staking, laser-engraving, plastic package sealing, and custom packaging capabilities.
Our world-class production and testing equipment provides a strong guarantee for the precision of your products.
- Quality Control: Implement strict quality control, including raw material inspection, process control, and finished product inspection.
The medical plastic injection process has the feature of cost-efficient, high-volume production runs. If you have some specific needs for the medical plastic injection. Then we can tell you that this kind of medical plastic injection molding helps us to make plastic medical devices requiring consistency and tight tolerances. This medical plastic injection molding process is also widely applied in prototype development for medical devices used for laboratory testing.
- Production Execution: Carry out production according to the production plan, ensuring product quality and delivery time.
- Contract Signing: Once the project plan is agreed upon, both parties sign a contract to clarify their rights and obligations.
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Poly(methyl methacrylate) is a common material used in modern dentistry. It is a good choice for the parts that require transparency, toughness, hardness, and almost perfect transmission of visible light. It is an ideal material to make a glass effection part.
- Customer Requirements Analysis: Engage in in-depth communication with the customer to understand their product requirements, technical specifications, and expected production volume.
- After-sales Service: Provide after-sales service, including technical support, product repairs, and handling customer feedback.
SPI is one of standards of finish. It includes SPI A-1 SPI A-2 SPI A-3 SPI B-1 SPI B-2 SPI B-3 SPI C-1 SPI C-2 SPI C-3 SPI D-1
- Project Plan: Develop a project plan based on customer requirements, including project objectives, expected outcomes, timeline, and resource allocation.
- Product Design: Design the product according to customer requirements, including 3D CAD models, engineering drawings, etc.
It is also called polythene that can be formulated in high or low densities. It is economic, resistant to impact and corrosion absorbs little water, and retains its overall performance and structural integrity after frequent sterilization cycles. A porous synthetic polymer, polyethylene is biologically inert, does not degrade in the body, and is often used in medical implants.
In an ISO 7 cleanroom, product assembly requires a high level of precision and attention to detail. The controlled environment is designed to minimize the presence of airborne particles and other contaminants that could negatively impact the quality of the finished product. Assembly in an Class 7 cleanroom follows strict protocols to ensure that no contamination occurs during the process. Workers must wear specialized clothing designed to limit the amount of particles they generate, such as gloves, hairnets, face masks, and full-body suits. All tools and equipment used in the cleanroom must be meticulously cleaned and sanitized before use.
Class 8 cleanroom injection molding is capable of providing you with high-quality, low-pollution plastic products.
Our medical molding machines come equipped with their own multi-axis robotics systems which handle part handling and cavity separation. These systems are integrated with our process monitoring system to eliminate any products that fall outside of our established molding parameters, set during our rigorous mold validation.
We have two separate, state-of-the-art facilities that boast more than 1,000 square meter of combined cleanroom infrastructure. At our facility, we have a stand-alone cleanroom equipped with 11 medical molding machines ranging from 60T to 160T. Each machine is situated in its own Class 8 cleanroom and is fitted with a 3-axis robot for efficient automation of the molding process. Our cleanroom environment ensures that your medical components are manufactured in an environment that meets stringent quality standards.
Polycarbonate is also named PC. It shows naturally transparent and provides good UV protection. Polycarbonate is good for use in glass, shock-resistant, and medical grades can be sterilized at 120 °C. Polycarbonate is lightweight, provides chemical-, electrical-, heat- and impact resistance, stability, and high performance.
As part of their training in the latest IQ/OQ/PQ mold validation protocols, the experienced Quality Engineering staff has been instructed on various techniques including First Article Inspection, process DOE, Gauge R&R, CpK Analysis, among others.
Liquid silicone rubber is a high-purity, two-component platinum-cured silicone, normally processed through liquid injection molding (LIM). It is widely used in medical catheters, breathing masks, and rubber teats.
Since 2008, Packson has been a trusted provider of medical injection molding services to esteemed healthcare and medical enterprises like BD and Wondfo. Our dedicated team of 30-40 highly skilled production operators works tirelessly in three shifts, 24 hours a day, to ensure seamless handling of your long-run medical plastic injection molding production. This unwavering commitment enables us to expedite the delivery of your medical injection molding parts to the market promptly and efficiently.
It is a thermoplastic polymer used in all kinds of applications. Polypropylene is a white material that is mechanically rugged with high chemical resistance. It is commonly applied in disposable syringes, connectors, finger-joint parts, plastic containers, pharmacy bottles, and clear bags.
With extensive experience in OEMs for medical contract manufacturing services, Packson is a trustworthy partner for those seeking reliable medical injection molding solutions.
Our Process Engineers employ a scientific molding process, and as an additional measure, we routinely implement cavity pressure sensors and process monitoring technology to ensure 100% monitoring and traceability for patient-critical applications.
Packson cooperates with all kinds of medical industries for offering plastic & silicone rubber injection molding services to assist design and medical plastic molding making, and medical molding parts. Please check below the medical markets that we serve:
Our facility maintains ISO 13485 certification and consistently adheres to the internationally recognized quality standard for designing and manufacturing Medical Devices.
As one of the leading medical device injection molding companies in China, Packson ensures that the medical injection molding parts not only meet but surpass the requirements of use and safety for medical devices by carefully selecting the appropriate polymer resins during the manufacturing process. Our expertise in choosing the right materials plays a crucial role in producing components that adhere to the stringent standards of the medical industry, guaranteeing optimal performance and reliability for your medical devices.
Normal Finish includes SPI B-3 to D-3. Our medical plastic injection molding companies will use this finish in a normal part without special finishing requirements.
Equiping with precision processing and production equipment, and strictly adhere to the quality control processes of ISO9001 and ISO13485 to ensure quality control.
Developing components for the medical device industry involves inherent risks, making the selection of the right material critical from the project's outset. We present five highly esteemed material options for your consideration, including PEEK, PEI (Ultem), PPSU, polycarbonates, and medical-grade liquid silicone rubber (LSR). By assessing the specific requirements of your component or device, we can assist you in determining the ideal material option for your needs.
With the rapid development of the medical industry, more and more medical technologies and devices are widely applied in our normal life. Since medical devices made of plastics have multi-functionality and can be mixed with material like metal to make a stronger medical product, medical plastic injection molding become the preferred material for all kinds of medical molding devices that are widely used in electronic parts. Packson, as one of the leading medical device injection molding companies in China, can offer you the superior medical plastic injection molding services. The advantages of our medical plastic injection molding services are as below:
Polyamide, also named nylon, is a synthetic thermoplastic polymer that is commonly used for CNC machining, injection molding, and 3D printing. It can be combined with other materials to enhance its overall strength. It is a good choice for parts that see a lot of wear and tear.
Discover a diverse selection of medical-grade plastics and resins that are perfectly suited for medical molding. As an added convenience, we gladly accommodate customer-supplied resin materials and offer tailored color-matching services.
- Design Review: Organize internal experts to review the design scheme to ensure it meets customer requirements and production processes.
Platelet rich plasma (PRP) injections can be used to treat a variety of injuries and painful conditions involving tendons, joints, ligaments and muscles throughout the body. Some examples include joint pain, tendon injuries, spinal arthritis, and ligament sprains. PRP consists of cells and growth factors from your blood to stimulate healing via a reduction of inflammation and healing of degenerative effects and injury. PRP works with other cells interbody to stimulate tissue regeneration. PRP contains platelets that release growth factors and proteins to promote tissue repair. PRP also contains plasma and several proteins that reduce pain and inflammation. PRP is collected from blood through a traditional blood draw in the office. The collected blood is then processed into PRP in a matter of minutes. Ultrasound or X-ray guidance is used to provide the most precise injection of PRP to the site of injury.
- Production Equipment Preparation: Prepare equipment and tools required for production, such as injection molding machines and automated assembly lines.
Bone marrow contains cells that have been noted to improve circulation, decrease inflammation and regenerate healthy tissue. Bone marrow aspirate concentrate (BMAC) is a regenerative therapy procedure that uses cells, patient's bone marrow to initiate healing for a number of conditions. BMAC contains a high number of concentrated regenerative cells that provide a robust healing response to damaged tissue. BMAC can be used to treat various joint pains, tendon pains, and ligament injuries and enhance the body's natural healing mechanisms. The bone marrow aspirate is harvested from the back of the hip crest after local anesthetic has been injected. This is performed in a sterile procedural setting where sedation can be utilized for maximal patient comfort. The aspirate is then transferred to a centrifuge where the stem cells and other important components can be concentrated. This concentrate is then injected into the injured tissues using ultrasound or X-ray guidance.
Our professional Mold Design Team provides reasonable solutions that help reduce customer development and tool-making costs.
- Production Process Confirmation: Determine the production process, including injection parameters, assembly procedures, and quality control.
- Personnel Training: Train production operators to ensure familiarity with production processes and operating procedures.
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