Packaging is customized to the product, ranging from simple bulk boxes to elaborate structures that provide protection against damage during transportation. Packaging requirements vary depending on the fragility and size of the parts.

By choosing the most suitable material for your needs, you can enhance production efficiency and product performance, ensuring that your investment delivers long-term benefits.

Injection molding comes in many forms and each type is utilized based on the desired application for the medical device. Hochuen provides all these injection molding processes based on what application would be ideal for the medical device.

The cost of plastic injection molding depends on several factors, including the complexity of the part, the number of cavities in the mold, the type of material used, and the production volume.

Hybrid machines are a combination of electric and hydraulic technologies. They utilize servo motors and hydraulic pumps, thus, providing high accuracy and power savings.

We provide end-to-end contract manufacturing solutions, including design, prototyping, ramping up production, and automation. Hochuen will work with you to develop a plan to scale the production of your product so as you move to high production these processes can go from partial to full automation.

Whether you have a rough sketch scribbled onto a napkin or a CAD mockup, our engineering team can take your design and create a prototype. We offer other types of molding such as overmolding, insert molding, and LSR molding as well.

For simple molds, costs can range from $1,000 to $5,000. More complex molds, especially those with multiple cavities or intricate designs, can cost between $25,000 and $75,000 or more.

In this guide, we’ll explore the key elements that influence plastic injection molding costs, helping you find the best balance between quality and cost-efficiency for your project.

Hi, I am Sparrow Xiang, COO of the HiTop company, me and my team would be happy to meet you and learn all about your business, requirements and expectations.

Hochuen is one of the largest OEM/ODM manufacturers for In Vitro Diagnostics (IVD), point of care testing devices, medical disposables & devices, and wearable medical products. From the design stage to the prototype and mass production stages, Hochuen brings your medical device concept to life.

Low-volume injection molding usually entails making 100-1,000 parts. This kind of a production level is for the less complicated types of molds and for simpler machinery.

Mid-volume injection molding is used to produce 5000-10000 parts. This scale typically demands pre-hardened steel or aluminum molds.

HiTop Industrial leads as a manufacturer of molds and supplier of injection molding services. Their skill guarantees customized, high-quality production. For any questions or more details, please feel free to contact HiTop Industrial.

Sharp edges can inhibit the use of circular cutters to necessitate further EDM. This secondary operation is important for small features. Thin ribs more than 0.5″ (or thinner than .0625″) also require EDM.

Our in-house mold shop is equipped with high-speed and high-precision CNC machines, enabling greater control over the quality of our products. Our turn-around time for prototype molds is 1~2 weeks and for production molds, it is 4-6 weeks depending on the design complexity and once the design is locked.

This volume is suitable for the products that need a balance of cost efficiency and volume, and is the best for the larger batches of standardized products.

High-performance plastics, though initially more expensive, can reduce maintenance and replacement costs over time, providing better value in applications where durability is essential.

Techniques such as laser marking and pad printing are employed for adding intricate designs or instructions to the parts and are important for functionality and compliance in industries such as medical and aerospace.

These additional costs are crucial for guaranteeing that the parts meet the required standards and have been prepared for the market or for further assembly. It is much more beneficial to use simple post-molding operations in some cases as it will help to control these costs efficiently.

Outsourcing injection molding is cheaper than buying equipment. This strategy eliminates the costs that are incurred in buying and maintaining machines.

When it comes to plastic injection molding, the choice of material is a crucial factor that directly impacts the overall cost. The type of plastic you select will not only affect the upfront material expenses but also influence the durability, performance, and production efficiency of your final product.

The proper choice of an injection molding machine type is important to ensure the balance between cost and performance. Each kind has its own specific benefits and costs, which affect the general effectiveness of production.

The total cost depends on factors like mold complexity, production volume, and material choice. Whether you’re producing 100 parts or 100,000, understanding these costs upfront can help you budget effectively and make informed decisions.

Hochuen provides competitive pricing at each stage of the process compared to our competitors. Get in touch with us to see how much you can save.

This level usually goes for injection mold and molding process outsourcing. Below is an estimated cost breakdown for a production volume of 5,000 to 10,000 units using thermoplastic materials like polypropylene:

All these three factors including set-up, repair, and operator costs are important in the total cost of producing injection molded parts. The effective management and qualified labor help to reduce these costs that come with keeping the high production standards.

In low-volume production, 3D-printed polymer resins or rapid tooling is often used by manufacturers, which is more cost-effective for shorter runs.

HITOP is committed to assisting customers by offering a comprehensive one-stop solution, encompassing product design enhancement, initial sample creation, mold fabrication, injection molding, and product assembly.

Liquid Silicone Rubber Injection MoldingLiquid Silicone Rubber enables fabrication of small silicone features on microfluidic and cartridge devices. Hochuen is able to integrate LSR components with other substrates to form a complete device.

In the process of molding, post-operations can substantially increase the general cost of the project. These are assembly, finishing, and packaging, which are adapted to improve the product’s functionality and appearance.

For mid-volume runs (5,000-10,000 parts), the cost per part can be around $3. For high-volume production (100,000-300,000 parts), the cost per part can decrease to around $1.75.

Plastic injection molding is an efficient and cost-effective method of producing medical device parts with high levels of precision and quality. Injection molding is used to create components for medical devices. Injection molding is a highly cost-effective manufacturing method for medical devices, especially for high production volumes.

In the UK, the cost of injection molding is influenced by factors similar to those in other regions. The price per part can range from £1 to £5 for small to medium production volumes.

General up-keep of worn parts and routine maintenance is essential for avoiding down-time and efficient operation. Therefore, such preventive maintenance addresses the issue of bigger and more expensive repairs later.

Even with the fact that injection molding machines are automated, operators are still needed. They control the production process to make sure that everything goes fine, adding to labor costs.

The larger the Part, the more materials are consumed, hence, the higher costs. Using correct size of injection molding machine and mold for these large parts is very essential.

The durability needed for high-volume production makes steel molds a cost-effective option, although their initial cost is higher. The costs also relate to the mold accuracy and finishing needs, where narrower tolerances contribute to increased costs.

Inclusion of non-essential features like textures or high polish raises costs. These often need more cavities in the mold demand, thus pushing costs higher. Focus on the essentials to manage the costs well.

Whether you need conceptual design, assembly design, DFM, or manufacturing design, Hochuen’s design team brings your concept to life. When a design is completed, Hochuen provides proof of concept validation to ensure that the design concepts of the device function properly.

OvermoldingOvermolding is an injection molding process used to mold one plastic over the top of another component (substrate), which is usually an injection-molded plastic part.

The completion of the entire production cycle for such quantities takes approximately three days and therefore, this method is rather effective in prototype and small batch requirements.

We are committed to helping you elevate quality standards, fostering enterprise growth, and actualizing your internationalization strategy.

Injection molding requires multiple types of mechanical parts, which can either wear out or break, requiring frequent maintenance and some repairs once in a while. The costs are critical in making sure the operation is ongoing.

Some complicated parts require the intricate molds and this is done through the use of advanced tools such as 3D printing, CNC or EDM machining. These complex molds get more material, and as a result, the costs are increased.

Electric machines use electro-servo motors to achieve accurate control. They are energy-saving with less operational costs. They are user-friendly. Nevertheless, they will need more upfront costs and also routine care.

Up to 90% of costs at injection molding facilities are due to energy usage, which represents a substantial part of the total operational expenses. This will result in significant cost savings.

For instance, minimizing power consumption such as using energy-efficient equipment or operational optimization will help minimize these costs.

This, therefore, makes high-volume production more economical for large numbers of units of a product, providing significant savings per Part. Here’s a breakdown of estimated costs for producing 100,000 to 300,000 units using ABS plastic:

Hochuen has experience injection molding with the following materials: Medical grade PC, PMMA, COC, COP, PS, PP, TPE/TPU, LSR, ABS, PEI, etc. Each project however has different requirements and we will work with you to determine what works best for your project.

Polyethylene (PE) and polypropylene (PP) are among the cheapest plastics used for injection molding. They are widely available, cost-effective, and suitable for a variety of applications.

This level of production uses advanced machines, which cost extra at first but drop the cost per Part significantly due to economies of scale.

The cost of mold manufacturing is dependent upon the material (steel or aluminum), size, and complexity. Complicated designs usually demand high skills, such as:

To reduce injection molding costs effectively, consider these streamlined strategies:Increase Production Volume: Distributing overhead set-up and mold costs over a larger number of units leads to reduced cost per piece, thus maximizing economies of scale for better performance.

No matter what stage of development your medical device is in, Hochuen has a custom solution that will save your company both time and money. Get in touch with our team to request a quote and see how we can help.

These approaches ensure that there is no wastage and increase the efficiency of the processes of production processes, thus enable the manufacturers achieve quality with a lower cost.

Insert MoldingThis process is very similar to overmolding but instead uses a preformed part that is then loaded into a mold. After that, it is then over-molded with a thermoplastic resin to create a final component.

These are home costs, and unlike overhead, these are costs associated with an operating facility. These overhead costs need to be managed and optimized in an effective way for profitability to be sustained.

The tooling cost in injection molding depends most on part complexity. Parts that have sharp corners, thin ribs, or undercuts require more expensive tooling.

Undercuts make the matter complicated which requires more time for design and machining. Most of the times, such features are not possible to be incorporated due to the complex side actions, larger molds are needed. All of these factors substantially increase the tooling cost at the beginning.

Installation of the injection molding machines needs accurate configurations by each production run. Preparing molds is precise work that requires time and a lot of skill.

Knowledge of these variables leads to effective analysis in the area of cost in plastic injection molding projects brought about by optimized design and production practices.

The high volume of the process of injection molding is characterized by the production of hundreds of thousands to millions of parts, and it is accomplished in durable steel molds due to their long life.

Processes like ultrasonic welding, heat staking, and painting or texturing are used. These processes enhance not only the aesthetic but also the functional properties of the parts.

This discussion on plastic injection molding cost aims to examine the key factors that determine the price and efficiency of the production. Key points include the material, size, and complexity that affect mold manufacturing costs and the equivalent costs of equipment types by machine type.

Hochuen’s robust in-house manufacturing capabilities allow for expedited prototype development and mold modifications. Our manufacturing sites consist of class 10k-100k cleanrooms and a GMP facility, and we have over 60 injection molding machines on-site.

Hydraulic machines work with a help of a hydraulic pump. They are characterized by strength and reliable functioning. These systems are cheaper in the first instance while having a higher power consumption and a less accurate performance.

Similar providers are able to prototype on a small scale, however, few are able to offer high-volume production over a quick ramp-up period. Hochuen is capable of ramping up to volumes of millions of pieces/month when needed.

Undercut-like characteristics can make the process of molding complex. The best is to remove them if it’s feasible. If not, other methods are the use of slide shut-offs or modification of the parting line to ease mold construction.

Our turn-around time for prototype molds is 1~2 weeks and for production molds, it is 4-6 weeks depending on the design complexity and once the design is locked.

Hochuen is FDA-registered and ISO 13485 certified, and we implement quality control processes for each capability so your product is of the highest quality. Medical devices are sealed in a package format to prevent contamination or air/humidity exposure.

By getting these factors, you will get the knowledge of how to reduce the costs strategically and get the efficiency and profitability of the projects of injection molding.

The cost of injection molding per kg of material depends on the type of plastic being used. Common plastics like polypropylene or polyethylene can cost between $1.50 and $3 per kg.

Material costs and the level of production have a critical effect on the overall costs as well. Such elements are critical in effective cost management.

Plastic injection molding costs can vary widely, typically ranging from $100 for simple 3D-printed molds to over $100,000 for complex steel molds used in high-volume production.