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Polyethylene Molding | Roto Plastics Corporation | Adrian, MI - polyethylene mol

Author:gly    Date: 2024-10-15    

“Javelin staff and technical support are excellent. They are knowledgeable, helpful and thorough. Technical questions are always answered; either immediately or in a timely manner.”

While the cost of making changes is low in the early stages of product development, the impact is highest. The sooner you can optimize your plastic parts and injection molds for manufacturability, the better.

"As far as Javelin goes, they’re really nice guys. Excellent technical support is provided by a consistent group of people. Reasonable, low pressure sales support is also appreciated."

Injection molding mesin, juga dikenal sebagai pengepres, terdiri dari hopper, sekrup atau ram piston tipe injeksi, dan unit pemanas. Cetakan dijepit ke mesin pelat cetak, dimana bahan plastik disuntikkan ke dalam cetakan melalui lubang. Dinilai oleh tekanan tonase, yang merupakan perhitungan jumlah kekuatan penjepit yang bisa menggunakan mesin. Gaya ini membuat cetakan tetap tertutup selama proses injection molding. Indeks itu dapat bervariasi dari kurang dari 5 ton hingga 6.000 ton, sementara pengepres lebih jarang digunakan.

SOLIDWORKS Plastics provides technical insights to engineers during the design process so they can innovate while reducing costs and time to market.

SOLIDWORKS® Plastics makes it easy for companies that design plastic parts or injection molds to predict and avoid manufacturing defects during the earliest stages of design, eliminating costly rework, improving quality, and accelerating time-to-market.

Desain komponen plastik adalah tugas kompleks yang melibatkan banyak faktor yang mengelola daftar persyaratan aplikasi. “Bagaimana mereka digunakan? “Bagaimana bisa disesuaikan dengan bagian lain dalam perakitan?” “Beban apa yang akan dialami dalam penggunaan? “Selain masalah fungsional dan struktural, masalah pengobatan memainkan peran besar dalam desain bagian plastik, injeksi dibentuk. Bagaimana plastik cair masuk, mengisi, dan didinginkan dalam rongga untuk membentuk sebagian dari karakteristik bentuk sebagian besar mendorong di bagian ini.

"Evolve Design Solutions appreciates the excellent customer service, product knowledge and technical support provided by Javelin, our SOLIDWORKS Value Added Reseller (VAR).”

SOLIDWORKS Plastics products can be used to optimize part wall thickness, gate locations, and runner system size and layout to ensure the mold works right the first time, reducing or eliminating the need for rework.

Kebanyakan polimer dapat digunakan, termasuk semua termoplastik dan elastomer. Ada puluhan ribu bahan yang berbeda yang tersedia untuk injection molding. Bahan-bahan yang tersedia adalah dicampur dengan perpaduan atau campuran zat yang sebelumnya dikembangkan berarti bahwa desainer produk dapat memilih dari berbagai pilihan bahan untuk menemukan bahan yang memiliki sifat-sifat yang tepat. Bahan-bahan yang dipilih tergantung pada kekuatan dan fungsionalitas yang diperlukan untuk bagian akhir; tetapi masing-masing zat memiliki parameter yang berbeda untuk cetakan yang harus diperhitungkan. Polimer umum seperti nilon, polyethylene dan polystyrene adalah termoplastik.

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The most cost-effective time to optimize plastic parts for manufacturability is during the initial stages of product design. Skipping this step often leads to an inefficient mold design with an extremely narrow “good parts” processing window, resulting in high reject rates and time-to-market delays.

Total kekuatan penjepit yang diperlukan ditentukan dengan luas proyeksi dari potongan yang akan dibentuk. Daerah diproyeksikan dikalikan dengan kekuatan penjepit dari 2 8 ton per inci persegi dari daerah yang diproyeksikan. Umumnya, 4 atau 5 ton / inch dapat digunakan untuk sebagian besar produk. Jika bahan plastik yang cukup kaku, itu akan mengambil lebih besar tekanan injeksi untuk mengisi cetakan, sehingga tonase penjepit dibutuhkan untuk menjaga cetakan untuk tetap ditutup. Gaya yang dibutuhkan juga dapat ditentukan oleh bahan yang digunakan dan ukuran bagian-bagian plastik terbesar yang membutuhkan kekuatan penjepit yang lebih tinggi.

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“We rely heavily on our software to keep us profitable, and Javelin is always in the background keeping ProVantage running.”

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SOLIDWORKS Plastics helps to predict and avoid potential manufacturing defects before any mold tooling is cut, virtually eliminating the need for time-consuming and costly mold rework and ensuring project deadlines and ship dates are met on time and within budget.

“Javelin is an easily accessible reseller who is supportive, knowledgeable and professional. Keep up the Gold Standard level of service.”

SOLIDWORKS Plastics Professional gives designers or builders of injection molds an accurate, easy-to-use way to optimize them. Quickly create and analyze single, multicavity, and family mold layouts.

SOLIDWORKS Plastics Premium includes everything in SOLIDWORKS Plastics Professional plus advanced simulation functionality that allows users to analyze mold cooling line layouts and predict molded part warpage.

Part designers get rapid feedback on how modifications to wall thickness, gate locations, materials, or geometry can effect the manufacturing of their part, while mold designers can quickly optimize multicavity and family mold layouts and feed systems—including sprues, runners, and gates.

"The time we save using SOLIDWORKS and doing our own 3D printing helps us validate designs quickly to meet demanding project deadlines"

SOLIDWORKS Plastics provides automated report generation tools that facilitate the sharing and interpretation of simulation results, allowing increased collaboration among extended development teams.

Enjoy the latest version of your software and direct access to a comprehensive library of drawings, parts, assemblies, and features contributed by users around the globe.

SOLIDWORKS Plastics makes it easy to analyze design iterations at the earliest stages of product development—when the cost of change is least and the impact on manufacturability is greatest—increasing part quality and minimizing production scrap rates.

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Berikut ini adalah beberapa aturan dasar untuk desain bagian-bagian cetakan injeksi yang menghasilkan, selain lebih mudah diproduksi dan dirakit, umumnya akan jauh lebih kuat dalam pelayanan. Bagian dari kelompok dasar dalam membantu Anda sambil meminimalkan masalah pencetakan. Ketika bagian telah dikembangkan, mengingat bagaimana bagian terbentuk dan apa yang dapat Anda lakukan untuk mengurangi stres.

An intuitive interface leads you step by step. Guided analysis, intelligent defaults, and automated processes ensure correct setup, even if you rarely use simulation tools. The SOLIDWORKS Plastics material database contains thousands of commercial plastics and is fully customizable.

Beberapa keuntungan dari injection molding sangat toleransi akurat, pengulangan, pemilihan material banyak, tenaga kerja murah, limbah kerugian minimal, dan beberapa bagian perlu setelah menyelesaikan molding. Beberapa kelemahan dari proses ini adalah investasi di muka mahal perkakas dan keterbatasan proses .

"SOLIDWORKS has definitely brought something different to the Solar Industry. Our U.S. counterparts use 2D, but they will be switching to 3D soon"

The challenge in plastics part production is determining how your part or mold design impacts manufacturing and how manufacturing will impact your design, and then communicating that information early and often throughoutthe design-to-manufacturing process.

With SOLIDWORKS Subscription Service, you have access to extensive help from our SOLIDWORKS experts. Which will enhance your software investment and guide you through development challenges.

“SOLIDWORKS is now the de facto standard and Javelin is one of the best SOLIDWORKS resellers.  How can you go wrong with a de facto standard on both the reseller and the software?”

“Javelin offers the complete package; good products, good service and value for what you need. They’re a great bunch of people who are always willing to help you out.”

"Javelin employees are friendly, knowledgeable and quick to respond with effective solutions, and ZEC Wind Power is very pleased to be affiliated with this company."

SOLIDWORKS Plastics works directly on your 3D model, avoiding translation issues. You see the impact of design changes right away. Powerful and fast state-of-the-art meshing covers geometries from thin-walled parts to very thick and solid parts.

"Javelin’s quick response time, sales and technical support are all very good. We implemented SOLIDWORKS in 1998 and to date, remain a satisfied customer"

Plastik injection molding adalah metode yang disukai untuk pembuatan bagian plastik. Cetakan injeksi yang digunakan untuk melakukan banyak hal seperti peralatan elektronik, wadah, tutup botol, interior mobil, sisir, dan sebagian besar produk plastik lainnya yang tersedia saat ini. Ini sangat ideal untuk produksi komponen plastik dalam jumlah besar karena bagian dapat diproduksi dalam setiap siklus dengan menggunakan cetakan injeksi dengan beberapa rongga.

"Javelin seems to make an extra effort to ensure that the software’s capabilities are being maximized to benefit the customer.”

We are Canadian experts in 3D and have enabled thousands of companies to aim high with SOLIDWORKS solutions for 3D Design, Data Management & Workflow, Manufacturing & 3D Printing.

A SolidProfessor and a MySolidWorks online account is included with your subscription service where you can get answers, stay current, and sharpen your design skills with online training:

SOLIDWORKS Plastics gives you the tools to quickly identify potential problems so you can make changes early in the design process.

"Javelin does far more than sell software and 3D printers. They provide team support and resources, when there were technical challenges, Javelin stepped up and made it right."

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