Portable medical devices are a mainstay in hospitals, emergency vehicles, and outpatient environments. The devices must remain accurate and functional; however, drops, bumps, and excessive vibration are inevitable as equipment is transported from place to place.Overmolding is a proven solution for shock and vibration reduction, sound dampening, electrical insulation, improved chemical/UV resistance, effective oxygen and moisture barrier protection, and color infusion.

Medical OEMs are tasked with providing consistent, high-performance solutions to the challenges posed by a variety of complex applications. Partnering with a custom injection molder that has the experience, knowledge, technical expertise, and certifications needed to adhere to the exacting standards of the medical industry is imperative.Not every molder is qualified, but those who are — like Kaysun — can move your business forward with confidence.

Medical device performance is largely dependent on the characteristics of the materials used and application needs such as strength, flexibility, transparency, biocompatibility, safety-enhancing microbe resistance, and temperature and chemical resistance. With thousands of engineered materials to choose from, it's important to work with experts in medical device injection molding.

MedAccred is a Performance Review Institute medical device industry-managed supply chain oversight program dedicated to reducing patient safety risk. It focuses on critical manufacturing processes compliance and device quality and consistency.

Kaysun has carried the MedAccred Plastics accreditation since 2020, demonstrating our ongoing commitment to excellence and assuring medical OEMs of an unparalleled benchmark of production and quality standards.

“Kaysun exceeded our expectations in all areas. They made a complex, gigantic program easy from an engineering standpoint. Working with the Kaysun engineering team is like a hot knife through butter.”

The rapid advancement of the medical industry necessitates constant innovation and complexity in medical device design. Smaller sizes, more intricate geometries, progressive functionalities, and portability are among the greatest needs in today’s medical equipment — and among the biggest challenges for design and engineering teams.

We are honored and humbled to be amongst the esteemed recipients of this prestigious award. PTI Innovates Service and Excellence from the Beginning Today’s PTI Engineered Plastics was originally formed by Mark Rathbone in 1984 …

Earning accreditation is a rigorous process, and only a small fraction of medical injection molding companies receive the distinction.

For the fifth year in a row, PTI has hosted a local car show to benefit “Veterans Returning Home” charity. Over 240 classic and modern cars registered for the show. Awards were given in 6 …

As medical device design evolves to provide ever-improving healthcare outcomes, manufacturers are partnering with full-service, experienced custom injection molders to gain increased design freedom and process efficiencies.Partnering with Kaysun — one of the few injection molders in the country to hold MedAccred Plastics accreditation — is a consistent value-add from part and tooling design through material selection and process control. It empowers many medical OEMs to address issues before they impact production or the bottom line.

Is your business looking for a Custom Plastic Injection Molder? Visit PTI at booth #822! click here to register November 20-21, 2024 Santa Clara Convention Center Santa Clara, CA

Is your business looking for a Custom Plastic Injection Molder? Visit PTI at booth #3331! click here to register October 16-17, 2024 Minneapolis Convention Center Minneapolis, MN

Kaysun is experienced with medical product design, production, and assembly. We are ISO 13485:2016 certified and MedAccred Plastics accredited.

PTI Engineered Plastics is pleased to announce an expansion of its Class 8 certified Clean Room. This project, under ISO 13485 certification, has created a total of 10,000 square feet of clean room molding space, …

Leveraging the experience and knowledge of medical injection molders during the design phase of complex applications can help overcome the unique challenges of medical injection molding and improve outcomes.