Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

In many cases, decreasing the discharge temperature will improve product quality and perhaps even boost rate. Here are ways to do it.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

This 1-day technical conference and exhibition showcases innovative developments in materials, processing and equipment for the additive manufacturing industry. This conference is specifically designed to inform, update and educate plastic processors about implementing new additive manufacturing technologies. Hear technical presentations on the newest advances in additive manufacturing related to: design, materials development, processing equipment and enabling technologies, new applications and more. See exhibits from engineering plastic suppliers, compounders, molders, design and engineering firms and machinery suppliers. Experts will show you how to apply the latest technologies to your next project or program. The conference includes a full day of technical presentations, plenary and keynote presentations on business trends; breakfast, lunch and breaks; exhibits of advanced technologies and an evening networking reception.   Note: Additive Manufacturing Media executive editor Stephanie Hendrixson will moderate the Supporting AM Adoption in Northeast Ohio panel at 11:20 a.m.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Originally, forming the coated metal sheet was a separate operation from overmolding and bonding. But R&D at the German Institute for Plastics Processing (IKV) in Aachen developed a method of forming the coated metal in the injection mold during the same cycle as overmolding. This was demonstrated at K with a cup-shaped part overmolded with Evonik’s Vestamid Terra HS1850, a biobased nylon 610 with 30% glass fiber..

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

This CW Tech Days virtual event will explore the technologies, materials and strategies used by composites manufacturers working in the evolving space market. Presentations from industry experts will emphasize the use of composite materials in applications requiring the weight savings, structural benefits and ability to withstand extreme temperatures that only composites can provide.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

CNC machining is a highly reliable process that can be a good alternative to injection moulding, especially for creating more rigid and durable parts in low-to-mid volume quantities with high precision and accuracy. In fact, the precision moulds used in the injection moulding process are made via CNC machining.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

3D printing is a very affordable and quick alternative to plastic injection moulding for early-stage prototypes and short production runs, especially for smaller-sized parts. 3D printing technologies like industrial stereolithography (SLA) requires no tooling costs and is able to give a nice surface finish that resembles injection moulded parts. Although it may lack in some aspects of strength or properties, 3D printing has come a long way and is increasingly being used in low-volume end-use applications.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

3D printed moulds are the latest trending technique in mould making. They offer a cost-effective and rapid alternative to traditional injection moulding, suitable for 30 to 100 units or more (depending on the material being injection moulded). The key limitations of 3D printed moulds are accuracy constraints, as well as lower durability and heat resistance compared to metal moulds.

This downward trajectory is expected to continue, primarily due to slowed demand, lower feedstock costs and adequate-to-ample supplies.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

Plastic injection moulding is the most common way to manufacture all types of plastic parts and is particularly effective for large orders. However, the tooling process can be expensive and require longer lead times than other methods. For small batches and prototypes, there are quicker and more affordable ways to produce plastic parts.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

What are the basic building blocks of plastics and how do they affect the processing of that material and its potential applications in the real world? Meet the repeat unit.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Vacuum casting is an excellent alternative to injection moulding for quantities between 10 to 50. It shares many similarities in terms of technique and final outcome—from function to aesthetics—but without the high upfront costs or long lead times of injection moulding. This method offers a wide range of resins that can mimic ‘production-grade’ materials, from soft elastomers with varying shore hardness to hard plastics like ABS. For these reasons, urethane casting is often used for end-use small production runs of a product that will eventually be injection moulded.

An overview on the use of chemical foaming agents (CFAs) to successfully foam single and multilayered rotational molding parts, this webinar will illustrate the multiple benefits rotational molders can achieve, including reducing resin consumption, decreasing part weight, enhancing wall thickness and improving structural rigidity. Agenda: Charging the mold Dosing ratios Venting Optimal decomposition temperatures, cycle times and drop times for drop box applications Cooling considerations

At the recent K 2016 show in Dusseldorf, a new one-step process for forming, overmolding, and bonding nylon to sheet metal was demonstrated at the booth of Wittmann Battenfeld (U.S. office in Torrington, Conn.). The key to the process is a copolyamide hot-melt adhesive called Vestamelt Hylink from Evonik High-Performance Polymers (Parsippany, N.J.). It promotes chemical bonding between metals and various nylons. In so-called hybrid parts where plastic is overmolded onto sheet metal, this bonding agent—applied to the metal sheet via coil coating or spraying —can avoid the need to design “mechanical locks” between the two materials. Vestamelt Hylink was introduced at K 2010 but was used for the first time in production in 2013.

3D Printed Moulds3D printed moulds are the latest trending technique in mould making. They offer a cost-effective and rapid alternative to traditional injection moulding, suitable for 30 to 100 units or more (depending on the material being injection moulded). The key limitations of 3D printed moulds are accuracy constraints, as well as lower durability and heat resistance compared to metal moulds. Advantages:Cost-effective for small batches of parts.Less commitment and facilitate quicker iterations. Limitations:Size and accuracy constraints.Temperature and pressure limitations of plastic moulds.  Thermoforming ManufacturingThermoforming is a good alternative to injection moulding for ‘relatively’ simple plastic parts like packing containers, vehicle door panels, and dashboards in low-to-mid volumes. It involves creating a simple single-sided mould of the product. A thin sheet of plastic is then heated and formed using vacuum, pressure, or mechanical force. Advantages:Cost effective for low-to-mid volumes.Efficient for simple plastic parts. Limitations:Achieving consistent wall thickness can be challenging.Not suitable for highly complex parts.  CNC MachiningCNC machining is a highly reliable process that can be a good alternative to injection moulding, especially for creating more rigid and durable parts in low-to-mid volume quantities with high precision and accuracy. In fact, the precision moulds used in the injection moulding process are made via CNC machining. Advantages:Excellent for high precision, high tolerance parts.Fast turnaround time for low-volume production parts. Limitations:Not compatible with rubber, silicone and other soft plastics.Can be time-consuming and expensive for very complex geometries.  Source Custom Plastic Parts With HLH RapidAt HLH Rapid, we help mechanical engineers, industrial designers, and R&D teams bring their products to market faster through our rapid tooling and injection moulding, CNC machining, 3D printing, and a range of other in-house manufacturing services. Whether you need a single part or mid-to-high production volumes, we can cater to your needs.Ready to start your next project? Submit your 3D CAD to our contact form here to get a quote or discuss your project requirements.

Ready to start your next project? Submit your 3D CAD to our contact form here to get a quote or discuss your project requirements.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Thermoforming is a good alternative to injection moulding for ‘relatively’ simple plastic parts like packing containers, vehicle door panels, and dashboards in low-to-mid volumes. It involves creating a simple single-sided mould of the product. A thin sheet of plastic is then heated and formed using vacuum, pressure, or mechanical force.

Plastic injection moulding is the most common way to manufacture all types of plastic parts and is particularly effective for large orders. However, the tooling process can be expensive and require longer lead times than other methods. For small batches and prototypes, there are quicker and more affordable ways to produce plastic parts.In this article, we explore the top alternatives to injection moulding that allow cost-effective manufacturing of low-volume parts (in the tens or hundreds), enabling you to test the market, receive feedback from users, present your product to investors, run promotions, and more. Vacuum Casting(Also known as: Urethane Casting / Polyurethane Casting / Silicone Moulding / Soft Tooling)Vacuum casting is an excellent alternative to injection moulding for quantities between 10 to 50. It shares many similarities in terms of technique and final outcome—from function to aesthetics—but without the high upfront costs or long lead times of injection moulding. This method offers a wide range of resins that can mimic ‘production-grade’ materials, from soft elastomers with varying shore hardness to hard plastics like ABS. For these reasons, urethane casting is often used for end-use small production runs of a product that will eventually be injection moulded. Advantages:Lower upfront cost and faster lead times for short production runs.Wide selection of polyurethane materials and good surface finish. Limitations:Silicone tools typically only last 25 shots before the tool will need to be replaced.Higher unit price than injection moulding.  3D Printing3D printing is a very affordable and quick alternative to plastic injection moulding for early-stage prototypes and short production runs, especially for smaller-sized parts. 3D printing technologies like industrial stereolithography (SLA) requires no tooling costs and is able to give a nice surface finish that resembles injection moulded parts. Although it may lack in some aspects of strength or properties, 3D printing has come a long way and is increasingly being used in low-volume end-use applications. Advantages:Fast and cost-effective for very small production runs.Can print parts with highly complex geometries. Limitations:Material and size constraints.May lack in some aspects of strength or quality.

AIM Processing has parlayed small part molding expertise and aggressive automation, even for short run production, into a highly successful custom molding business.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

More than four years on, there are aspects of the COVID-19 pandemic that linger in their impacts to the plastics market and are made visible in our annual survey.

Previously we have discussed the effects of temperature and time on the long-term behavior of polymers. Now let's take a look at stress.

At HLH Rapid, we help mechanical engineers, industrial designers, and R&D teams bring their products to market faster through our rapid tooling and injection moulding, CNC machining, 3D printing, and a range of other in-house manufacturing services. Whether you need a single part or mid-to-high production volumes, we can cater to your needs.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Plastics Technology Top Shops Benchmarking Survey provided both unanimous responses and divided results, but pervasive throughout is the sense of an industry still grappling with the aftermath of 2020’s global pandemic.

There are five specific areas that designers and manufacturers need to consider to realize the potential of these unique materials.

In this article, we explore the top alternatives to injection moulding that allow cost-effective manufacturing of low-volume parts (in the tens or hundreds), enabling you to test the market, receive feedback from users, present your product to investors, run promotions, and more.

Currier Plastics had a major stake in small hotel amenity bottles until state legislators banned them. Here’s how Currier adapted to that challenge.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions