As medical device design evolves to provide ever-improving healthcare outcomes, manufacturers are partnering with full-service, experienced custom injection molders to gain increased design freedom and process efficiencies.Partnering with Kaysun — one of the few injection molders in the country to hold MedAccred Plastics accreditation — is a consistent value-add from part and tooling design through material selection and process control. It empowers many medical OEMs to address issues before they impact production or the bottom line.

The rapid advancement of the medical industry necessitates constant innovation and complexity in medical device design. Smaller sizes, more intricate geometries, progressive functionalities, and portability are among the greatest needs in today’s medical equipment — and among the biggest challenges for design and engineering teams.

Western Industries Plastic Products, LLC specializes in custom blow molding and serves various sectors within the plastics industry. The company offers development solutions for a wide range of products, utilizing large part blow molding to create items for industries such as furniture, sporting goods, and medical equipment. Western Industries provides comprehensive services including product design, process engineering, quality assurance, packaging, supply chain management, and logistics, catering to the needs of businesses seeking turnkey solutions for their plastic product requirements. It was founded in 1987 and is based in Winfield, Kansas.

“Kaysun exceeded our expectations in all areas. They made a complex, gigantic program easy from an engineering standpoint. Working with the Kaysun engineering team is like a hot knife through butter.”

Mack Molding specializes in custom injection molding and contract manufacturing services across various industries. The company offers a suite of services including product design and development, prototyping, plastic injection molding, sheet metal fabrication, machining, and finishing. Mack Molding primarily serves the medical, industrial, transportation, energy/environment, computer & business, and consumer sectors. It was founded in 1920 and is based in Arlington, Vermont.

Portable medical devices are a mainstay in hospitals, emergency vehicles, and outpatient environments. The devices must remain accurate and functional; however, drops, bumps, and excessive vibration are inevitable as equipment is transported from place to place.Overmolding is a proven solution for shock and vibration reduction, sound dampening, electrical insulation, improved chemical/UV resistance, effective oxygen and moisture barrier protection, and color infusion.

Integrity Injection Molding is a company focused on providing injection molding services within the manufacturing sector. Their main offerings include precision molding and the use of high-tonnage presses to meet the demands of various markets. The company primarily serves sectors such as the automotive, military, industrial, and consumer markets with its molding services. It was founded in 2018 and is based in Pulaski, Tennessee. In April 2024, Integrity Injection Molding was acquired by Century Mold.

Medical OEMs are tasked with providing consistent, high-performance solutions to the challenges posed by a variety of complex applications. Partnering with a custom injection molder that has the experience, knowledge, technical expertise, and certifications needed to adhere to the exacting standards of the medical industry is imperative.Not every molder is qualified, but those who are — like Kaysun — can move your business forward with confidence.

Medical device performance is largely dependent on the characteristics of the materials used and application needs such as strength, flexibility, transparency, biocompatibility, safety-enhancing microbe resistance, and temperature and chemical resistance. With thousands of engineered materials to choose from, it's important to work with experts in medical device injection molding.

Velosity specializes in custom contract manufacturing with a focus on precision machining and injection molding across various industries. The company offers end-to-end solutions including design support, engineering, tool design and manufacturing, as well as quality assurance and technology transfer, primarily catering to the medical device, aerospace, defense, and industrial sectors. Velosity's services are designed to bring complex, highly-specialized products to market, particularly for high-compliance industries. It was founded in 1965 and is based in Forest Lake, Minnesota.

Counterplas is a technical injection moulder with a focus on manufacturing and design in the plastic industry. The company offers a range of services including plastic injection moulding, product assembly, various types of welding, printing, and electrical testing, all underpinned by a commitment to energy efficiency and quality standards. Counterplas serves sectors that require complete plastic manufacturing solutions, leveraging a sophisticated supply chain management system and maintaining BS EN ISO9001:2008 accreditation. It was founded in 1980 and is based in Walsall, England.

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MedAccred is a Performance Review Institute medical device industry-managed supply chain oversight program dedicated to reducing patient safety risk. It focuses on critical manufacturing processes compliance and device quality and consistency.

Kaysun has carried the MedAccred Plastics accreditation since 2020, demonstrating our ongoing commitment to excellence and assuring medical OEMs of an unparalleled benchmark of production and quality standards.

Earning accreditation is a rigorous process, and only a small fraction of medical injection molding companies receive the distinction.

TechNH operates as a technical injection molder of engineered thermoplastic components. The company offers services such as design and development, mold making, and production injection molding, which involves creating complex parts from plastic. It primarily serves the medical, industrial, defense, and water sectors. The company was founded in 1982 and is based in Merrimack, New Hampshire.

Kaysun is experienced with medical product design, production, and assembly. We are ISO 13485:2016 certified and MedAccred Plastics accredited.

GRM Corp. aims to make custom-injection molded products, O-Rings, 3 dimensional seals and small to medium seals and gaskets created for automotive companies. Per the company, GRM can assist in the selection of proper material specifications, provide consultation in design and fabrication, recommend the most efficient production method, and then manufacture the molded component to the predetermined parameters.

Leveraging the experience and knowledge of medical injection molders during the design phase of complex applications can help overcome the unique challenges of medical injection molding and improve outcomes.