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Medical plastics injection molding for medical devices - medical device plastic

Author:gly    Date: 2024-10-15    

Plastic injection moulding is also used for product prototyping. The process of prototyping a design is invaluable in discovering the best iteration of your product, both for functional use and user experience.

A lot of cosmetic imperfections occur because of the entry and flow of the resin into the mould. If there are issues with the entry point (called the gate) or how the resin flows through the mould, it can lead to cosmetic and functional irregularities. These possible deformations in the surface finish of the product include; warping, sinking, bending, compressing, and elongation.

Dienamics’ extensive experience in injection moulding means that we have learnt to recognise when these types of deformations may occur and our design team is skilled in designing products with smooth and problem-free manufacturing in mind.

Dienamics offers prototyping services and can assist at each step of the prototyping process, from validation, testing, high volume production, and sales prototypes.

We’re an Injection moulding Brisbane based company. Injection moulding in Brisbane is by far the most popular method for producing mass manufactured plastic products. It is used to produce everything from vehicle parts to buttons on clothing. The impact injection moulding has is visible all around us, with the average household containing numerous items created through this indispensable manufacturing process.

When designing a part, there are many variables, like size, shape, and thickness. Not only will the geometry of a part dictate how it will look, but also how it will be manufactured.

There are 5 main reasons why Brisbane injection moulding is utilised more often than other product moulding techniques; it’s cost effective, fast, reliable, sustainable, and adaptable.

The moulding process has the benefit of creating little wastage, but any wastage that is created when using thermoplastics can then be reused, either in the next run or on another part. This makes the process a much more sustainable option.

We also offer SLA 3D Printing services for creating prototypes; which is recommended for low-volume or one-off production. Our 3D Printing service provides rapid production of highly precise prototypes, suitable for industries on tight timelines or projects at the very early stages of product design and testing.

If your project requires a significant amount of testing, injection moulded or 3D prototypes can give you the assurances you need before taking the final product to market. At a reduced cost, you can create and test a prototype that is as close to the final product as possible, using the same materials and production methods, before going into full-scale production.

At Amey Plastics, we can navigate you through your project from concept, through to design and rapid execution of your prototype.

Plastic injection moulding is one of the most common forms of manufacture and is regularly used for the production of prototypes.

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These 5 benefits however, rely on an experienced and reputable injection moulding Brisbane company getting the process right. The process itself isn’t too complex, but there are a few common errors that can be made.

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Prototypes are created to prove that the design of a part or a product will work. At Amey Plastics, we can design and produce prototype injection moulding products that are made via the same manufacturing process, but use different tooling and processing of parts. The tooling process for prototypes uses a softer material; such as aluminium in order to reduce costs.

Thermoplastics make up the large majority of materials used in plastic injection moulding. Thermoplastics (as opposed thermoset plastics) can be remelted back into a liquid form, which means that they can be easily recycled.

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