L.K. Group was founded in 1979, Hong Kong. After more than 20 years of development, it has now become a large enterprise group with assets exceeding 100 million yuan and the annual output value of several hundred million yuan. At present, the Group has established comprehensive product research, development, production, quality assurance, and service system, and has become one of the world’s largest manufacturers of hot chamber die casting machines.

Low volume injection molding offers several distinct advantages that make it a preferred choice for small to medium-sized production runs:

With a commitment to precision, efficiency, and cost-effectiveness, our injection molding company specializes in providing comprehensive solutions tailored to your unique plastic part needs. Whether you're aiming for intricate details with low volume injection molding or seeking the versatility of thermoforming, our expertise ensures that you can make informed decisions to propel your project forward with confidence.

Twin sheet forming is an advanced technique where two plastic sheets are heated simultaneously and formed together to create a hollow, double-walled structure, offering enhanced strength, insulation, and structural integrity for applications such as automotive components, farming equipment, outdoor furniture, and more.

Consider the material requirements for your parts. Both low volume injection molding and thermoforming offer versatility in material selection, with a wide range of thermoplastic resins available. Evaluate factors such as material properties, performance requirements, and cost to determine the most suitable material for your application.

Founded in Guangdong, China in 2002. It has spread its wings all over the world. Specializing in the molding equipment manufacturing industry. Under the global management, Yizumi’s production bases are distributed at home and abroad, covering a total area of nearly 300,000 square meters, and now have more than 2,500 employees.

According to the ranking of China Plastic Machinery Industry Association, the top 10 injection molding machine companies in China in 2020 are ranked according to their main business income as follows:

Thermoforming boasts several advantages that make it an attractive plastic manufacturing method for low- to mid-volume production:

This approach not only reduces initial investment but also enhances the overall flexibility and scalability of the thermoforming process, making it well-suited for low to mid-volume production runs.

In 1997, the enterprise was transformed into a private enterprise. At present, it has become one of the top injection molding machine manufacturers in Zhejiang. Haida series injection molding machines designed and developed by the company are recognized and trusted by customers with stable quality after being put into the market.

The Chen Hsong Group was established by Dr. Chen Chiang in 1958. Chen Hsong produces around 15,000 machines annually, approximately 1 machine sold in every 10 minutes, with a customer base covering more than 90 countries worldwide, including China, Taiwan, U.S.A., Canada, France, U.K., Germany, Turkey, India, Brazil, Argentina, Mexico and most S.E. Asian countries. Clamping force starts from 20 tons to 6,500 tons, with shot weight from 28g to 110kg.

Choosing between low volume injection molding or thermoforming methods requires careful consideration of various factors to ensure the optimal manufacturing solution for your specific project requirements.

Advanced Plastiform offers guidance on the optimal manufacturing process to maximize efficiency and cost-effectiveness for low run, plastic parts.

Traditional plastic injection molding is renowned for its high-volume manufacture but entails significant upfront costs, primarily due to tooling expenses. Injection molds, usually crafted from steel or copper alloy, endure the intense pressures of the injection process, necessitating intricate and heavyweight designs, thereby escalating fabrication costs and lead times.

Low volume injection molding, also known as "short-run manufacturing," serves as the vital bridge between product prototyping and high-volume production, catering to orders typically fewer than 10,000 pieces.

Borch Machinery Co., LTD (Borche), established in 2002, specializes in self developing, manufacturing and selling intelligent injection molding machines (IMM). Three manufacturing bases: Guangzhou headquarters with R&D and manufacturing base, Hangzhou plant and Guangzhou Intelligent manufacturing demonstration plant of Two-Platen machine.

Vacuum forming involves suctioning out the air between the plastic sheet and the tool to ensure a snug fit, ideal for larger pieces with less intricate details. Conversely, pressure forming utilizes highly pressurized air to blast the plastic sheet while simultaneously applying vacuum suction, allowing for sharper angles and finer details, making it a compelling alternative to injection molding.

Consider the anticipated production volume for your project. Low volume injection molding is typically suited for production runs of fewer than 10,000 pieces, making it ideal for smaller quantities. Thermoforming, on the other hand, offers flexibility for both low to mid-volume production runs, with the ability to scale up or down as needed.

After cooling, the mold opens, and the newly formed plastic part is ejected. Depending on the complexity of the part and the requirements of the project, secondary operations such as trimming, machining, or assembly may be performed to achieve the final desired product.

Low volume injection molding finds application across a wide range of industries where precision, flexibility, and cost-effectiveness are paramount. Some of the key industries utilizing low volume injection molding include medical, telecommunications, consumer packaging, and more.

The low volume injection molding process begins with the creation of a custom-designed injection mold. The mold is then mounted onto an injection molding machine, where thermoplastic pellets are fed into a heated barrel within the machine, where they are melted to a liquid state. The molten plastic is then injected under high pressure into the mold cavity, conforming to its shape and intricacies.

Tederic Machinery is an intelligent injection molding machine manufacturer. Tederic has 4 overseas subsidiaries in Portugal, South Korea, Brazil and Mexico. More than 1000 employees all over the world.

Take into account the size and weight of the parts you need to produce. Thermoforming is well-suited for forming large parts with minimal material thinning, making it ideal for applications requiring lightweight yet durable components. Low volume injection molding can also accommodate a range of part sizes but may be more suitable for smaller, more intricate parts.

Since 1988, Advanced Plastiform, Inc., has been providing superior custom plastic molding and fabrication services to companies in North Carolina, South Carolina, Maryland, Georgia and Pennsylvania. Contact us to make an appointment Mon-Fri 8-5.

Injection molding machine is an important plastic processing equipment. It is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing. In 2018, the market size (sales) of injection molding machines in China reached 36.59 billion yuan, with a compound growth rate of 6.9% in the past five years, and is expected to maintain a compound growth rate of 5.6%, increasing to 48.06 billion yuan in 2023.

In 1978, is the leading brand of injection molding machine in Taiwan. FCS was successfully transformed into plastic injection molding machine manufacturer. In addition to the original business of injection molding machine R & D, manufacturing and sales, since 2001, FCS also branches out into Magnet cable business, 3C optoelectronics and materials technology industry.

Plastic Processing Machinery, Metal Processing Machinery, Mechanical Control Systems, CNC Milling Machines, Rubber and Plastics Processing

Consider your project timeline and production speed requirements. Thermoforming typically offers faster lead times and shorter production cycles compared to low volume injection molding, making it a preferred choice for rapid prototyping and quick-turn projects. However, if precision and tight tolerances are critical, low volume injection molding may be the better option despite longer lead times.

We proudly serve the Mid-Atlantic and Southeast, including North Carolina, South Carolina,  Pennsylvania, Maryland, Tennessee, Georgia, and Virginia.

Thermoforming often utilizes lightweight aluminum molds, minimizing both tooling costs and lead times. Thermoforming molds are typically single-sided and can be fabricated more swiftly due to the material's malleability, making it an efficient and cost-effective alternative to traditional injection molding.

Navigating the realm of manufacturing processes can be a daunting task, especially when considering options like low volume injection molding or thermoforming. At Advanced Plastiform Inc., we understand the critical importance of choosing the right method for your project.

Compare the tooling costs and lead times associated with each method. Low volume injection molding typically requires the fabrication of aluminum molds, which offer cost savings and shorter lead times compared to steel molds used in traditional injection molding. Thermoforming molds are also cost-effective and can be fabricated more swiftly due to their single-sided design and lightweight materials.

Get started today by receiving a free quote tailored to your project for plastic parts and products. Contact us now by calling us at  919-404-2080 or filling out the online contact form. Don't delay—unlock the potential of custom plastics manufacturing with us today.

In contrast, low volume injection molding often employs aluminum molds, operating at lower pressures to safeguard against mold damage. This strategic choice significantly reduces tooling costs by 5 to 25 percent, with aluminum's malleability facilitating quicker mold creation, thereby expediting the overall injection molding process timeline.

Founded in 1955, one of the largest injection machine manufacturers in China. SOUND has two factories in Hang Zhou and Deqing. Three coordinate detection equipment and 70 sets advanced equipment imported from Japna, Italy.

Evaluate the complexity of the parts you need to manufacture. Low volume injection molding excels in producing parts with intricate details, tight tolerances, and complex geometries, making it suitable for applications requiring high precision. Thermoforming is better suited for larger parts with simpler geometries, although pressure forming techniques can achieve finer details compared to traditional vacuum forming.

The Group now has mainly covered five industries. And more than 70 subsidiaries at home and abroad. 2020 total output value of the Group exceeds 15 billion RMB, and its products and customers are located in more than 130 countries and regions around the world.

Founded in 1966, with over 50 years of growth, Haitian Group has developed into a large multinational company with total assets of over 10 billion.

Hitcontrols is one of the finest suppliers, and is recognized as the market leader in hot runner accessories in China. Heating elements, hot runner controllers, sequential valve gate controllers, thermocouples. Moreover, build and sell professional and custom products to meet the needs of customers’ plastic injection moldings.

Whether you need 1,000 or 100,000 custom plastic components, the thermoforming experts at Advanced Plastiform Inc. will work with you to determine the best method of manufacturing to provide you with the durable, high-quality plastics you need. This includes prioritizing a low per-unit price with as quick a lead time as possible.

Founded in 1982, started to manufacture injection molding machines in Hong Kong China. It’s a core subsidiary of Datong Machinery Co., Ltd. It is a Sino-Hong Kong joint venture injection molding machine manufacturer that produces fully automatic injection molding machines and its auxiliary equipment. The is a core subsidiary of Datong Machinery Co., Ltd. It is a Sino-Hong Kong joint venture injection molding machine manufacturer that produces fully automatic injection molding machines and its auxiliary equipment.

Thermoforming is a versatile manufacturing process involving the heating of large plastic sheets until pliable, which are then shaped around a custom-fabricated aluminum tool.