In this post, we will disclose more reasons why the plastic injection molding process is preferred, including the various medical components made from this process, the types of plastic materials used in the making, and so many more.

With the smooth and seamless operation of the medical injection molding process, there are numerous advantages the process offers. Asides the fact that it results in better hygiene and saves more lives, here are some other benefits.

The step-by-step process involved in carrying out medical plastic injection molding is pretty simple and straightforward. Choose the right material(s) for your medical tool application then follow these steps:

This is a tough plastic material that has almost no elasticity; it’s not flexible but exhibits an extremely high level of impact resistance and machinability. It’s colorless but naturally transparent. Some custom plastic injection molders will add a pigment to offer color variation. Popularly used on customizable surfaces, PS has great dimensional stability and works fine on aesthetics.

This is a go-to material when flexible medical devices are to be produced. It possesses the capability to make the devices greatly durable and biocompatible than other materials. Silicone is very affordable and reduces costs in high-volume productions.

A notable fact about plastic medical injection molded components is that they are ruggedly durable. Materials used provide superior strength and resistance to adverse environments and applications, making the devices produced to be able to withstand heat, blunt force, and vibration without any occurrence of cracks or breakages. In fact, when they are put under high pressure, high temperature, or sterilization in an autoclave, they don’t bow to the heat.

This plastic resin is arguably the main component of the thermoplastic polymer family used for numerous industrial and commercial parts, while offering varying levels of rigidity. It comes in different folds with different durability levels, which include LDPE and HDPE. The material has high molecular weight and is part of most prosthetics for the hip, leg, and other joints, as well as other devices that can be worn thanks to its appearance, smoothness, and strength.

Although the standards of medical devices limit the material choice, there are still a wide range of options to choose from. Health tools require precise materials with exceptional properties for optimal functionality. These materials must also have certain features like ease of handling, heat resistance, hit resistance, chemical resistance, etc. Amongst the popularly used materials are Polypropylene (PP), Polyethylene (PE), Polystyrene (PS), and Polyetheretherketone (PEEK).

Seasky Medical serves you with medical injection molding solutions from design to tooling to material selection and manufacturing. Contact our specialized team and solve your problem now.

Certain plastic business owners have contacted us and have indicated that they are open to selling but they have not given an active sell-side mandate. This means they are willing to discuss a business sale with possible interested parties. There are also examples of companies that have tried a business sale in the past but have not succeeded for whatever reason (e.g., valuation demands). These companies are still open to discussing a business sale with plastic buyers. Listed plastic companies for sale or open to discussing a business sale at this moment can be found below.

Seasky Medical serves you with medical injection molding solutions from design to tooling to material selection and manufacturing. Contact our specialized team and solve your problem now.

This is a thermoplastic material with high performance and exceptional mechanical properties. It’s known for its high-grade resistance to wear, radiation, chemical, crack, and thermal degradation. PEEK is a popular exotic medical-grade plastic that can be sterilized via autoclave and it’s often used in environments with organic and aqueous elements.

If you are a business owner who is open to a (partial) business sale, contact us for help with the sale of your plastic company. We can list your company in this section. Please get in touch to know more.

Injection molding can be used to make any shape that’s almost impossible to form. The flexibility of the process permits the recycling and re-molding of the device. No matter how difficult the device geometry is, with this manufacturing process the device can be judiciously fabricated without having a fault.

Medical devices are crucial tools that have to be manufactured appropriately and in accordance to health regulations as they determine the survivor of human life. Each material has unique properties that determine their performance with applications and operating environment. So, before selecting the material to use for your application, here are the factors to consider to know if the medical device produced will be functional.

At the moment, we have several plastic businesses for sale. In this section, you will find some of these plastic businesses. Sometimes our local advisers have exclusive sell-side mandates for the companies for sale. In other situations, plastic companies are open to talking about a sale (partial, in some cases a minority, or majority stake) for strategic reasons. For reasons of confidentiality, it is not possible to list all the plastic companies for sale.

PE is both cost-effective and durable, but it’s a bad choice for hot environments as it can deform and change shape under extreme heat. Also, it cannot be sterilized with an autoclave.

Production of medical plastic products is keenly monitored as there are several standards and regulations that must be followed. These products must be finely manufactured to be sterile and usable inside and outside the human body without causing any havoc.

And all these manufacturing processes are carried out in a fully-equipped Class 8 clean room factory that ensures the production of contaminant-free health equipment. To get the best plastic medical device injection molding service, don’t fail to contact us. We are here to help with all you need.

Other than the normal injection molding, there are some other molding technological processes that are used to manufacture medical plastic parts. They are:

A tensile, flexural strength, and shear medical-grade plastic that is usually transparent and often used for manufacturing syringes, medical tubing, centrifugal force separators, blood filter housings, and other health tools that require visibility. PC offers high heat resistance, extensive impact resistance, and low moisture absorption.

The standards involved include sterility and cleanliness, which is why injection molding in a clean room is essential. In all production stages, make sure all inputs conform or surpass the laid down standards. Also, for devices to be approved as medical-grade, the production factory must comply with the necessary standards.

This plastic resin is known for its ruggedness and durability, making it one of the most used materials in the medical industry. PP contains strong chemical bonds that makes it appropriate for producing medical tools like test tubes and beakers. Having high resistance to heat and radiation over a long time, it’s best for items that require repeated sterilization through autoclave.

Plastic is best preferred for making medical components because of the various benefits it provides, such as lightweight, safety, production in high volume, etc. The applications of the medical plastic injection molding devices is almost limitless.

Thus, plastic injection mold offers quality while maximizing resources. The strength and continuity of the molding die reduces future rework costs. Also, it reduces manpower as the process is automated, meaning that much can be achieved with lesser staff. The production of simple devices like tubes, containers, and syringes are made with injection molding because it offers complex shapes in large quantities with economical cost.

Plastic materials have shown their utility and quality in a variety of medical products and have already received FDA certification. The different injection molding plastic resins are vast and can be specifically formulated for various healthcare applications. These resins don’t harbor pathogens and can stand up to several sterilization processes.

Also, some health tools, such as syringes and test tubes are often needed in large numbers. Using other manufacturing techniques would be slow, and in the medical industry, time is vital. With plastic injection molding, bulk production can be made within a lesser timeframe.

Medical components manufacturing with other processes other than injection molding might not give the desired result, resulting in the disapproval of the components. Injection molding process has multiple checks and stringent quality control stages that ensure full adherence to these standards.

Injection molding is a fast and cost-effective production technique used to make plastic parts in large volumes. Medical device injection molding, on the other hand, is the process of making these plastic parts for application in the medical industry.

Amongst all the plastic molding companies on the market, Seaskymedical is the leading professional with a track record of offering reliable medical device injection molding services. Having over 10 years of experience in the medical device plastic injection molding industry, Seaskymedical has provided many healthcare institutions with one-stop service of making high-quality medical tools that are made from suitable materials and also comply with regulatory standards like the FDA and ISO.

Medical parts are not only used by doctors in hospitals or specialists in other healthcare institutions. They are also used across several sectors, including clinics, laboratories, research institutes, and even schools. Thus, medical molding companies are always engaged to manufacture bulk medical parts to cater to all these sectors. And to make large production without compromising on quality within a fast period of time, plastic injection molding process is used. Plastic is used because its processing is fast, hygienic, disposable, and easy to work with.

Also, antimicrobial additives can be applied on the materials during the injection molding process to prevent the growth of fungus, algae, and other microbes. If this is not done, the injection molded medical components can promote microbial growth, which will require frequent sanitation that can end up reducing the component’s lifespan.