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Injection Molding - pp injection molding

Author:gly    Date: 2024-10-15    

As a combined company, Quickparts and Xcentric offer an in-house, end-to-end solution from first prototype to short-run production, offering more to capabilities and benefits to customers both domestically and worldwide.

One of the striking advantages of Low-volume tooling is the tooling cost. It is why aluminum tools involve lower costs than steel-tooling expenses. The best part is that aluminum tools are easier to manufacture and feature the least turnaround time. Hence, even if you need to replace the aluminum tool, you can accomplish it within the minimum time. It ensures the minimum production downtime for replacing the tool.

Cold Runner is one of the feed systems, that a channel is formed between the two halves of the mold.  The other feed system is called Hot Runner.

Based on the number of the plates, there 2 types of cold runner: two plates and three plates. Tooling cost of three plates are higher than two plates. Below are animations of these plates. You will see the difference.

Low-volume molding tools offer a wider design choice and the least complication in production. It finds more demand in the market. It is a more economically viable option for startups, small & medium companies, and organizations with stringent production budgets.

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Unless high-volume molding is inevitable, today, most organizations prefer low-volume injection molding for its advantages.

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Injection Molding is a common manufacturing process that finds application to develop variations of plastic products and components. While preparing for injection molding assignments, you must consider various related aspects. It includes the consideration for the service provider and their expertise. One of the major aspects to consider for Injection molding is the probable volume involved. This consideration will help you identify the service provider with adequate resources, technical know-how, and experience to handle the molding assignments in the best possible manner. Production Volume can either be low, medium, or high. Paragraphs underneath shall compare Low vs high-volume plastic injection molding.

Low-volume tools involve shorter manufacturing time and the minimum production cost. It allows molding companies to undertake more experimentation on the design. Thus, service providers can easily customize the design per the project’s need without escalating the production cost. It contributes, on the whole, to keep the product cost within competitive ranges.

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Xcentric Mold, a part of the Quickparts family, is the most trusted Plastic Injection Molding manufacturer. They serve clients from all around the globe and have a reputation for excellent customer service.

Low and High volume injection molding comes with their respective advantages and downsides. The choice in this regard requires the following considerations:

Low-Volume Injection Molding is the ideal choice when the production requires lesser than 10,000 units. The exact count gets determined based on the process involved. In low-volume injection molding, aluminum replaces steel tools, which is the obvious choice for high-volume production.

As the name indicates, High-volume injection molding involves massive production. Manufacturers opt for this process when they need to produce thousands to millions of pieces. The most prominent feature of this process is that it involves steel tools.

Eventually, it will trigger production bottlenecks and hamper your ability to serve quality products at competitive rates. It will eventually help you to consolidate customer engagement.

Steel tools are more comprehensive, robust, and durable to handle heavy production needs. Ideally, this process is suitable in cases wherein it needs to produce between 75000 to 100000 units at a time.

From rapid prototyping to product creation at scale, Xcentric, together with Quickparts, brings speed and scale to your prototype, parts, and production projects.

At Plastopia, we will choose runner system for you if the molds will remain with us for molding productions. Also, we guarantee a life-time production.

As an innovator of on-demand digital manufacturing, Xcentric offers rapid injection molding, CNC machining, and additive manufacturing services from their Michigan facilities in the USA.

Becoming part of Quickparts expands the capabilities and expertise Xcentric offers, delivering injection molding, CNC machining, and other critical services to customers across the globe.

The merging of Quickparts and Xcentric helps support customers’ continued growth and proficiency through improved U.S.-based, in-house, and quick-turnaround production. From 3D printing to injection molding, we do it all.

If you cannot decide which molding process is ideal for your case, it will help you seek professional guidance. One very important thing is that the choice of injection molding process has to suit your production needs ideally. A mismatch will hamper the production process, escalating the production cost.

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