
Injection Mold Tooling - molding tooling
Author:gly Date: 2024-10-15
One injection mold can be used to make thousands of parts. Working with us would also give you access to a full array of injection molding services at affordable rates as opposed to engaging multiple service providers. Our precision and short turnaround times further help to keep production costs low.
We have the capacity to produce over 600 set molds in a year. Additionally, FOW Mould has cultivated a vetted network of partners that work with us and supplement our production scale. As such, no order is too big for us. We also accommodate low-volume orders because we understand that our clients serve different market sizes.
Bonding the parts during injection molding yields neater structures than assembling them later when they are already formed
Before we start on the actual manufacturing process, we always ask for a final design and confirmation from our clients.
For bucket molds, the most important factor to consider is the consistency of wall thickness because uneven wall thickness will result in molding injection failure after a certain period. This requires high accuracy tools throughout the manufacturing. FOW Mould’s tooling machines are of high precision which ensures the accuracy of the molds, thus lengthen the mold life.
Immould has worked with various industries throughout the years. Most notably, we have helped many companies in creating plastic home appliance parts. With our injection molding technology, we have created the key components for millions of electric appliances.
Fortunately, as our client, you will never have to worry about precision. Our CNC machines have a tolerance of about +/-0.02mm while our high-speed CNC models have a tolerance of +/-0.002mm. This is in line with the recommended international industry standards.
The company has created thousands of molds for the bucket industry. What separates our buckets from others, is the incredible combination of plastic materials. With our injection molding technology, we are capable of creating very sophisticated and durable bucket moulds.
Vavdi, Rajkot Sr No. 32, Shri Rama Chowk, Shed No. 2, Plot No. 9/1, Opposite Poonam Dumper Behind Tata Perfect, Rajkot Gonadal NH 8B, Vavdi, Rajkot - 360004, Dist. Rajkot, Gujarat
Peenya, Bengaluru B-33, 2nd Cross, 3rd Stage, Peenya Industrial Area, Peenya, Bengaluru - 560058, Dist. Bengaluru, Karnataka
At FOW Mould , we offer a full range of injection molding services. Do you need a product design or a prototype produced to test for viability? We have what it takes to meet your needs.
Plastic furnitures combine the features of comfort, cost-effectiveness and style. When designing a chair, for example, weight load is the first priority because this determines whether this is a safe and comfortable chair. To achieve this, our product designers must work closely with our clients to understand the needs of the target market and pass important information onto our mold designers. Besides weight load of the chair, we also need to consider whether each chair is stackable. This requires our product designers and mold designers to work together to develop a safe and comfortable that’s stackable.
Satpur Midc, Nashik 302 .Plot No. 69, SICOF, Satpur MIDC, Satpur Midc, Nashik - 422007, Dist. Nashik, Maharashtra
Immould has a wide array of molding applications for the toy industry. Our injection molding technology is capable of working with various materials. This enables us to create a variety of toy molds such as plastic trucks, plastic shovels, and baby seats.
Additionally, we have established business relationships with verified suppliers of a diverse range of alternative resins. We would be glad to source them for you upon request.
Feroz Guda Nagarjuna Colony, Secunderabad, Dist. Hyderabad Akshaya Enclave, Plot No 57, Shobana Colony, Balanagar, Feroz Guda Nagarjuna Colony, Secunderabad - 500011, Dist. Hyderabad, Telangana
Some finishes are performed during the injection molding process while others are performed afterward. Our plastic molding injection factory is fitted with top-standard technology to handle both kinds.
Purba Barisha, Kolkata 319 Kailash Ghosh Road, Purba Barisha, Kolkata - 700026, Dist. Kolkata, West Bengal
Bank Colony, Batala, Dist. Gurdaspur Old Truck Union Faizpura Road Batala Gurdaspur, Bank Colony, Batala - 143505, Dist. Gurdaspur, Punjab
FOW Mould services are tailored to ensure that we are a one-stop-shop for all your injection molding needs. We work with you right from designing the part and prototyping to creating the mold and forming the part. You no longer have to incur exorbitant costs paying individual firms for each procedure. Additionally, we capitalize on our massive economies of scale to offer you affordable prices while maintaining high standards of quality.
If you work with Immould, you can be assured that you’ll have the very best plastic injection molding products possible. We take each step of the plastic injection process very seriously. Before we start on the actual injection process, we take the time to double check that our materials are of the highest quality. We also make sure that we have all our client’s specifications up to scratch. As a precaution, we always ask our client’s whether the dimensions of our molds are up to their standards. We never start the actual plastic injection mold process, before we have your full confirmation. This allows us to make the necessary modifications, before we start manufacturing your products.
Landge Vasti, Pune S. No. 8/7, Shanti Nagar, Landewadi, Bhosari, Landge Vasti, Pune - 411039, Dist. Pune, Maharashtra
We have a vast catalog of eye-catching designs and color combinations that would have babies cooing for your products. Our resin options can also be curated to achieve the highest standard of baby-friendly products.
Lamdapura, Vadodara 84, Shiv Industrial Park, Beside Divya Bhaskar Press Nirama Canal Road, Lamdapura, Savli, Lamdapura, Vadodara - 391775, Dist. Vadodara, Gujarat
FOW is able to source all kinds of resins from authentic suppliers, please contact us if you are looking for a specific type of resin from a specific brand!
Andheri East, Mumbai 1105-1106, Udyab ll CHS Ltd, Off Military Road, Andheri East,Suburban, Andheri East, Mumbai - 400072, Dist. Mumbai, Maharashtra
Malad West, Mumbai 1st Floor, Unit No 33, Sumatinath Industrial Estate, Chincholi Bunder Road, Malad West, Malad West, Mumbai - 400064, Dist. Mumbai, Maharashtra
Overmolding is done in two stages. It begins with the part being formed through the typical injection molding process. Once it is complete and has cooled, the core of the mold is placed over it one more time. Another layer of molten plastic is injected into the cavity. Depending on the intended design, the second layer of injected plastic may cover the whole or only specific areas of the part that has been returned into the mold.
ACIS®, Autodesk Inventor®, CATIA® V5,Creo™ Parametric, IGES, Parasolid®, Pro/ENGINEER®,Siemens PLM Software’s NX™, SolidEdge®, SolidWorks®, STEP
The nozzle of the injection machine injects the molten plastic into the mold cavity at a predetermined high pressure and temperature.
Sector 49, Faridabad Plot No. 4 Gali No. 4, Dabua Pali Road Village-Bajri, Sector 49, Faridabad - 121001, Dist. Faridabad, Haryana
Kandivali West, Mumbai 1/2, Ground, Indraprastha, Samata Nagar, Kandivali East, Mumbai Suburban, Kandivali West, Mumbai - 400101, Dist. Mumbai, Maharashtra
Makarpura, Vadodara 120 / A / 1, G.I.D.C. Estate, OPP. Jayant Oil Mill, Makarpura,, Makarpura, Vadodara - 390010, Dist. Vadodara, Gujarat
Other than wall thickness, the cooling system also plays a vital role in the upcoming molding injection period. The cooling system must be designed based on the bucket specifically. Improper cooling water lines might affect the efficiency of the whole injection molding process. With FOW’s 10 years experience in bucket mold, we are able to avoid mistakes and offer you the most reliable mold-making service.
Once the part design is complete and approved, mold-making which is also known as tooling can begin. A mold is a structure made of steel or aluminum. It has two parts: a core and a cavity; the core is solid but the cavity is hollow. Both are designed to match every detail of the part design. Their dimensions, curves/corners, rifts, or ridges are all made in likeness to the part that is to be manufactured. It takes high precision to make the perfect mold design and the process can take several tries.
Injection molding is used to make accurate prototypes and preliminary samples of medical devices before they are approved. It is fast, affordable, and allows for modifications to be made over multiple tries until the design is perfected. We have in-house experts that are well-versed with medical device stipulations. Reach out to us and let us help you make your medical device the best it can be.
Insert molding involves placing an insert or substrate into the mold cavity before injecting it with molten plastic. The insert can be made of metal or any other material that can withstand the temperature and pressure used in injection molding.
The second layer of molten plastic injected during overmolding can be of a different grade and color from the one originally used to make the part. However, the materials need to be chosen carefully to ensure that they can bond well together. Different thermoplastics also require to be injected at specific temperatures and pressure from others. These parameters would, therefore, have to be adjusted during the second injection molding procedure.
Sakinaka, Mumbai Gala No 5, Noble Industrial Estate, 1st Masjid Galli Khairani Road, Sakinaka, Mumbai Suburban,, Sakinaka, Mumbai - 400072, Dist. Mumbai, Maharashtra
In Warehouse & Storage, crates and pallets are widely used. Molds for crates and pallets are relatively large, so the manufacturing cost might be higher. At FOW, when designing molds for these products, we conduct a MoldFlow analysis to predict any possible failures, which guarantees in the success of crate mould design and manufacturing. Over the years, FOW has gained rich experience in the design and manufacturing of moulds of crates and pallets, they now:
Vatva, Ahmedabad C-22, Devashray Estate, Near Express Way Beside Haridarshan Esate, Oppoiste NKR Engineering, Vatva, Ahmedabad - 382445, Dist. Ahmedabad, Gujarat
The production of medical devices is complex and strictly controlled by regulatory authorities. Every proposed design for a medical device, therefore, has to be rigorously tested for functionality and safety. Often, multiple modifications also have to be made before the part is approved for production.
Our team of staff is experienced and skilled at handling all kinds of injection molding materials. You are welcome to choose any of the polymers on our list of options which includes:
The company has created thousands of molds for the bucket industry. What separates our buckets from others, is the incredible combination of plastic materials. With our injection molding technology, we are capable of creating very sophisticated and durable bucket moulds.
We handle various materials sourced only from vetted suppliers. Each of these procedures is performed under the supervision of experts who are guided by our strict quality policies. Parts and prototypes are only dispatched to clients if they meet our quality management standards.
The typical injection molding process can be used to produce a wide variety of parts. However, there are enhanced types of injection molding that can be used to add design features to a part.
Valiv, Vasai, Dist. Palghar Gala No B2, Serve No 46, Sagar Ind. Estate No 3, Dhumal Nagar, Valiv, Vasai - 401208, Dist. Palghar, Maharashtra
Before proceeding to the mold-making period, our engineers run analysis on the product design and mold design, preventing any possible mistakes.
To further ensure product quality, we run mold trials for each project. We calibrate the mold until all the demands have been met.
From prototype, to pilot, to production parts, FOW Mould combines the latest Injection molding processes with proprietary technology and an experienced Injection Molding manufacturing team to deliver high quality, on-demand injection molded parts.
Tehkhand, New Delhi Ground Floor, Shed 9, DCIIDC Computer Complex Scheme 1, Okhla Phase 2, Tehkhand, New Delhi - 110020, Dist. New Delhi, Delhi
Most home appliances are injection molded nowadays. To ensure a product’s quality, we need to put more attention to product design and mold trial in the final step. Product design is important because it has direct influence on product performance and the product life. Our product designers work closely with our client to confirm each functionality and detail, reducing the possibility of failures.
Machohalli, Bengaluru No 5 And No 6,, Old Khata No 175 And 165, New Khata No 336 And 333, Anjana Enterprises Portion Of Assessment No 99, Machohalli Village, Machohalli, Bengaluru - 560091, Dist. Bengaluru, Karnataka
We offer different premium quality finishes to accommodate a variety of designs that our clients may present to us. They include:
First, the part is designed in detail including precise dimensions and other structural specifications. Prototypes are then made to provide a more tangible sample of the part. The goal here is to examine the structure and test it for stability, functionality, and aesthetics. If there are any errors or modifications to be made to the design, the prototype would be reconfigured and printed for a second evaluation. This is done until the design is perfected.
We always strive to create products that not only look good, but function perfectly as well. This is an Immould guarantee.
Nangloi, New Delhi Plot No-15-A G/F, Khasra No-24/16, Rishal Graden, Nangloi, New Delhi - 110041, Dist. New Delhi, Delhi
FOW Mould has been providing injection molding services to businesses for over 40 years. We combine this wealth of experience with the latest technology in the industry to offer you dynamic and cost-effective injection molding solutions. Further, we have a diverse team of designers and engineers that specialize in different sectors. This enables us to cater to the automotive, furniture, baby product, and warehousing industries among many others with great expertise.
Quick production of prototypes helps to shorten the time spent in developing part designs. It also gives you fast feedback on their viability. This is why we have invested in top-of-the-line 3D printers and CNC machines that enable us to deliver your prototypes within the shortest timelines possible.
FOW Mould is also experienced in handling hundreds of resins. We offer a wide material selection and source unique alternatives for our clients on request.
Karam Pura, Gurgaon, Dist. Gurugram Plot No-1, Village Khandsa, Jhasra Road, Karam Pura, Gurgaon - 122001, Dist. Gurugram, Haryana
Sakinaka, Mumbai GALA NO. 4,GILBERT COMPOUND,KHERANI ROAD,SAKINAKA,OPP CHURCH, Sakinaka, Mumbai - 400072, Dist. Mumbai, Maharashtra
Once we have your design and confirmation, we could start on the actual manufacturing process. We have a streamlined process that allows us to create thousands of copies from your molds. With these key advantages, you will be assured of a worry-free plastic injection
You can count on us to deliver high-quality molds made to precision within turn-around times as short as 10 days. Are deadlines breathing down your neck? No need to worry. We are well-equipped with enough injection machines to fast-track your orders.
Pediatric experts recommend that baby toys, furniture, and other equipment be made of smooth, non-corrosive, and lightweight materials. Plastic fits this bill perfectly and this is why it is used for most baby products. They are produced using injection molding because it makes it possible to reiterate one design countless times. Moreover, injection molding processes like overmolding make it possible for baby products to be made colorful and seamless without screws and other risky connectors.
When the mold is made, it is connected to an injection machine system, and the injection molding process proceeds as below:
Moshi, Pune Flat No D 204, Mantra Movements, Gat No 167 168, Moshi,, Moshi, Pune - 412105, Dist. Pune, Maharashtra
Of all the plastic injection moulding companies out there, Immould is a standout. We not only offer years of experience in the molding industry, we also offer a wide variety of advantages. By working with us, you will be assured of the best thermoplastic materials, from branded suppliers. With our streamlined molding system, the production process will be so much swifter, and you are assured of the full-injection service. Yet another key advantage that we offer all our clients, is a significantly low molding cost. We always make sure that our molds are as efficient as possible. This means less material waste, and more money saved for every product made. Our plastic moulding factory in China, is equipped with state-of-the-art equipment, which allows us to fulfill all of our client’s specifications to the very last detail. By choosing to work with Immould, you will be assured of only top quality products.
Delisle Road, Mumbai 601 A Wing, Unity Tower, P. B. Marg Opp Bombay Dyeing, Lower Parel, Delisle Road, Delisle Road, Mumbai - 400013, Dist. Mumbai, Maharashtra
Injection molding is a production method used to manufacture plastic parts by injecting molten plastic into a preformed metal mold. The molten plastic is injected at a predetermined temperature and pressure and left to cool. When it has solidified and adapted the shape of the mold, it is ejected as a formed part.
Further, our molds are made of premium steel and only high-grade resins are used in our injection molding processes. This makes our products durable and reduces your long-term costs.
Lila Nagar, Ahmedabad 112 / SHRI RAM ESTATE,NEAR ANUP ENGG.COMPOUND,AHMEDABAD, SONI NI CHALI, Lila Nagar, Ahmedabad - 382350, Dist. Ahmedabad, Gujarat
Kalbadevi, Mumbai C/o Manu Bhai & Co., No. 94, Vithal Wadi, Opposite Champa Gali Kalbadevi Road, Kalbadevi, Mumbai - 400002, Dist. Mumbai, Maharashtra
All of our mold designs are made with high precision tools that allow us to get your specifications to the very last detail.
With our wide array of mold tooling capabilities, we are more than able to fulfill any design that our client’s ask for. We are fully equipped with the right tools and equipment, to give our client’s what they want.
FOW Mould also has rich experience in automobile parts. For automobile molds, accuracy is the one thing that needs extra attention. All of our mold parts are processed by high precision machines, thus our injection molded parts are within a specific tolerance rate as our clients require.
Based on your product quantity and delivery date, FOW is able to deploy multiple injection machines to meet your demands. Our capabilities in injection molding ensures that your contract manufacturing for plastic parts can shorten your time to the market and meet your clients’ expectations.
In the past decade we have worked with various companies in the automotive industry. With our injection molding technology, we are capable of automobile parts manufacturing. These include our wide array of car bumpers, exterior plastic car parts, and braking just to name a few.
When it achieves the right cooling temperature and solid form, the mold opens along the injection mold parting line and ejector pins carefully push out the formed part.
Plastic injection molding is the process of directly injecting plastic into a specialized mold. Through a decade of trial and error, Immould has perfected this technique, and helps a myriad of businesses in the process.
Andheri west, Mumbai 3, 1st Floor, Monisha Bldg, S.v.road Opp Fire Brigade, Andheri West, Andheri west, Mumbai - 400058, Dist. Mumbai, Maharashtra
When the molten plastic is injected into the cavity of the mold, it settles onto and around the substrate and bonds with it. The part formed would, therefore, comprise a fusion of plastic and metal. This type of injection molding is used to:
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