Rodon offers a wealth of custom plastic injection molding knowledge and experience, taking a comprehensive approach to part design while featuring the following capabilities.

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Quality ControlOur quality control checks play a vital role in our manufacturing process, and we conduct them at every phase of production. These checks include an assessment of color accuracy, tolerances, strength, part defects, and the overall physical appearance of a product. Our comprehensive approach to quality control is essential to maintaining high standards in our manufacturing processes.

We have the latest technology robotic Automation. Above are medical parts that have been removed from the injection moulding machine. Once these parts have been taken from the mould they go through a series of QA checks before being placed in the correct packaging for dispatch

At The Rodon Group, we are a leading U.S. provider of custom plastic injection molding services. We are ISO 9001:2015 and ISO 13485-certified to ensure the highest level of quality for every project, and our comprehensive capabilities allow us to meet the needs of many industries. Regardless of your needs, the experts at Rodon can deliver superior injection-molded components that adhere to tight tolerances.

Our machine capacity dynamically adapts to various requirements. Our ability to process all plastics is further highlighted through a specialised focus on engineering plastics. At Allmould Plastics our purpose built facility is equipped with the latest machines, automation and robotics, to ensure a lean manufacturing process of optimal production efficiency.

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Manufacturing/ CleanroomOur state-of-the-art facility includes 125 fully automated presses. Our production schedule runs seven days a week, 24 hours a day, for most of the year to ensure optimal efficiency.

The varying plastic types used in custom injection molding allow for various melting points required for different applications.

Contact us to learn more about the cutting-edge plastic injection molding services we offer. You can also request a quote to work with us on your next custom injection molding project.

Our quality management systems ensure our customer’s requirements are always exceeded. Developing processes and procedures aimed at continuously improving operations and meeting the never ending demands of the manufacturing sector.

Above is an injection mould we made to produce plastic bottle preforms. Countless hours are poured into the design of these types of moulds from our Engineers to guarantee maximum production along with short cycle times.

Our use of computer generated solid modelling allows us to ‘proof’ customers designs before any metal is cut and thus keep us at the forefront in the moulding industry.

Custom Plastic Injection moulding is the preferred manufacturing process when you need to produce amounts of the same plastic part. The process involves heating up small plastic granules, usually to a liquid state and then injecting it under pressure into the cavity of a mould. After you have finalised the custom design of the plastic part you want to make, the first step in getting the part injection moulded is to build the mould.

We offer a blend of traditional, and high tech mould making skills on site which enables us to produce every type of tool from prototype tools through to fully specified production tools.

Our team believes in a 100% safe working environment and procedures. We offer clean room facilities and a purpose built injection moulding workshop. We can assure you we can achieve great results and complete customer satisfaction.

Comprehensive ApproachRodon consistently considers all aspects of the manufacturing process, from mold design to injection molding methods. This approach is part of our concept-to-completion strategy, which ensures optimal quality from the initial design phase. Following this method involves a strong understanding of the practical and technical aspects of plastic injection molding.

Many businesses turn to injection molding for high-volume, intricate parts. The process provides many benefits, including a high production level while minimizing the cost per unit. To determine if custom plastic injection molding suits your application, you should understand the varying materials and surface finishes available.

The Rodon Group is an industry-leading custom plastic injection molding provider, creating billions of high-quality parts and components for various industries. We are proud to be a United States manufacturer, and with over 125 injection molding presses, we are considered one of the largest family-owned plastic injection molders in the U.S.

As one of the most versatile methods for plastic part production, plastic injection molding has numerous advantages over other plastic molding methods. Custom plastic injection molding is not only a more straightforward and more reliable process than others, but it also offers the following benefits:

No components are too difficult , with an extensive range of injection moulding machines of all different sizes and tonnages there is no project we can’t look into.

By involving Plastic Parts Direct at an early stage in your injection moulding product development, we can offer you the best advice on how to save time and money whilst not compromising on standards or functionality. We are always on hand to work with you to obtain the most efficient and economical solution to your injection moulding requirements.

From your initial thoughts on a part through to full scale production we can take you down the right pathway. As seen in the image a client’s initial thought was then designed by our R&D team, drawn, prototyped, mould designed and finally manufactured in masses.

Toolmaking and Precision ToolingManufacturing a high-quality tool requires precision, accuracy, and time. Since it can be a significant investment in the manufacturing process, Rodon is committed to getting it right to ensure the success of your project. We offer the following advantages with our precision tooling capabilities:

We make injection mold  and  produce many different final products..(include injection molding, assemble, painting,  silk-screen).

DesignOur design team has over three decades of industry experience building and designing top-quality molds. Advanced design software, such as Solid Works, allows us to quickly and easily modify and assess part designs to meet our customers' exact specifications. Our team focuses on understanding the precise function, use, and requirements of every part to ensure it will function as needed in its intended environment.

Material SelectionThere are various materials to choose from when it comes to plastic injection molding. To ensure your parts perform as needed, the experienced team at Rodon can guide you in selecting the proper material for your unique plastic injection molding project.

We can help you design &  manufacture all types of plastic parts, aluminum/zinc parts. Includes electronic assembling, silk-screen printing, oil-spout and packaging.

The building of a custom plastic mold requires great precision using design software and metal working equipment such as CNC milling stations, EDM machines etc. Custom Plastic Mold costs vary depending on: