Better product performance: Improved product performance is the main motivation to develop and manufacture a product or part utilizing overmolding. TPE (thermoplastic elastomer) is an excellent material for generating a soft, non-slip grip for many devices where tactile sensitivity is desirable and essential, such as medical instruments. In addition, by decreasing shock, vibration, and noise, a TPE surface can act as an environmental barrier to safeguard a product and increase its shelf life.

Polyurethane molding is the process of fabricating or manufacturing plastic parts by introducing a urethane polymer system into a tool or mold and allowing it to cure. Like any other type of plastic, the excellent processability...

Urethane casting is the process of injecting polyurethane and additive resins into a soft mold usually made of silicone elastomer. The casting process is similar to injection molding; injection molding differs by using hard, metal molds...

Blow molding is a type of plastic forming process for creating hollow plastic products made from thermoplastic materials. The process involves heating and inflating a plastic tube known as a parison or preform. The parison...

This process, the building of the mould as well as the finished product, is one that requires great precision and the use of specialist design software (CAD and CAM) and metal working equipment. The cost of this process varies depending on a number of factors, such as:

Automobile Manufacturing: Insert molding is often used to make electrical sensors, gears, fasteners, and other automotive parts made of a combination of metal and plastic or rubber. Solid two-tone interior components, such as door and dash panels, handles, knobs, and different controls, are made with overmolding. Insert molding is a technique that certain motors and batteries go through.

Production costs are lower: Overmolding is unusual in that it increases value in multiple ways while lowering production costs. Overmolding minimizes the number of processes in the manufacturing process. It can, for example, eliminate the requirement for injection molding and assembly of components (such as gaskets or bumpers) and secondary finishing processes in the automotive industry (priming, painting, or coating).

You won’t find better quality injection molded plastics anywhere else in the industry. We have built ourselves up from a small manufacturing company to a large company with decades of experience.

After you make the finalised decisions on the design and materials of the plastic part you want, the first step to getting the part plastic moulded is to build the mould.

For 50 years, LTM Plastics has been a leading manufacturer of injection molded plastics. When working with LTM Plastics, our customers can be assured that they are getting high quality products at a competitive price. We pride ourselves on our team’s communication and collaboration with our customers to meet their needs.

Plastic injection molding, or commonly referred to as injection molding, is a manufacturing process used in the mass fabrication of plastic parts. It involves an injection of molten plastic material into the mold where it cools and...

Performance Engineered Products, Inc. is a dynamic and innovative company, and we pride ourselves on being at the forefront of the injection molded plastics industry. With a rich history dating back to 1981, we have consistently demonstrated our commitment to excellence in both products and services.

Medicine Industry: Plastics are easier to sterilize than electrical and computer components. The medical industry relies largely on insert molded and overmolded parts. Defibrillators, medical wires, and wiring are frequently enclosed in plastic via insert molding to preserve the delicate interior components while making the finished device easier to clean. Insert molding is often used to construct medical devices that are intended to be placed inside the body, such as pacemakers. Insert molding is also used in producing a range of internal imaging camera equipment, such as those used to perform endoscopies and colonoscopies.

Rotational molding, commonly referred to as "rotomolding", is a plastic casting technique used to produce hollow, seamless, and double-walled parts. It uses a hollow mold tool wherein the thermoplastic powdered resin is heated while being rotated and cooled to solidify...

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As one of the Midwest’s oldest plastic molders, Koller-Craft has craftsmanship built into its name. We take pride in our quality injection molding work. Large to small parts, short to long runs. Excelling at product design, prototyping, close tolerance molding, insert molding & secondary services.

Shelf appeal improved: Because TPE may be utilized to produce an aesthetically appealing surface, overmolding helps a product stand out from the competition. TPE is available in a variety of hues and can be tailored for a variety of finishes. Clear TPE surfaces can be overmolded on patterned or bespoke substrates to carry a corporate logo, message, or operating instructions.

You may be wondering what types of industries need the services of a plastic moulding manufacturer such as Anchor Plastics. Well, the answer is: plenty of them, and even some that you wouldn’t think of. We mould the components needed for many of the well-known products in many sectors of Australian industry. Electrical, lighting, swimming pools, water filtration, hospitality, furniture, building, electronic, automotive, housewares, and scientific are just a few examples of some of the many industries that we supply the components for.

Thermoplastic molding is a manufacturing process that works to create fully functional parts by injecting plastic resin into a pre-made mold. Thermoplastic polymers are more widely used than thermosetting...

This is a very common question. Another one that you should ask yourself after you ask that one is whether or not you need parts made, and how else you would go about accomplishing that if not by plastic injection moulding.

Our experience in moulding engineering thermoplastics is very well recognized here in Australia. Through knowledge gained by over 40 years building our business in this industry, we are confident of the quality of the advice that we provide. This confidence is important because choosing the right type of materials can often be very critical to a product’s success.

Electrical Engineering: Insert molding a rubber exterior to electrical cables makes them safer and even waterproof in certain situations. Manufacturers commonly wrap electrical components in rubber to make goods like smartphone and computer chargers safer for users. Multiple wires are sometimes enclosed in a single sheet of rubber, while at other times, wires are separated and distinguished using contrasting colors, such as blue and red.

Many of the products used daily are made possible by producers and suppliers of rubber and plastic. These substances are robust, adaptable, and capable of practically any shape required for various industrial purposes...

Do you have a question or need further information about our injection moulding / custom moulding service?  Complete the form below and one of our consultants will get in touch with you.

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Overmolding is a technique for layering materials on a product to offer strength, longevity, or just an aesthetic advantage. Overmolding, like injection molding, is entirely based on the customer's demands, requirements, and specifications. This is because custom-made goods are simple to create and design during the mold design phase.

Standard injection molded components are often weaker and less durable than overmolded components. Overmolding produces goods like push buttons and keys that are heavily used and must survive this abuse while remaining legible.

Hi-Rel Plastics & Molding, Inc. offers injection molding for a variety of industries. We can process an almost infinite variety of thermoplastic resins, our prices are competitive, our delivery is on time, and we provide superior customer service. Value-added services include label application, assembly services, and custom packaging and shipping. Our team has the knowledge and expertise to...

Plastic injection moulding is the preferred manufacturing process when you want or need to make hundreds or thousands of the same plastic part. This process involves heating small plastic beads at a high temperature until they reach a liquid or near liquid state, and then injecting that material under pressure into the cavity of a metal mould.

Valencia Plastics is your leading full-service injection molded plastics manufacturer. Our products are made with various materials, including urethane, polyurethane, nylon, acrylic, and polycarbonate. We offer a wide range of sizes from miniature items up to 7 lbs. large parts. We are ISO 9001:2015 compliant. Industries we serve include electrical, military, automotive, aerospace, and...

This mold leaves room for the second material to be injected. The two components harden and produce the final product once the second ingredient is introduced into the mold. However, any mistake in one of these stages necessitates re-doing the entire procedure.

Overmolding is essentially the same injection molding process repeated twice, with a much lower margin for error. To construct the fundamental shape of the final product, the base material is pumped into the mold first.

Design and manufacturing of tools is an important part of many industries. By creating the perfect tool, companies can improve their production efficiency and output.

Anchor Plastics is an Australian owned and operated company that specialises in Plastic Injection Moulding. We are dedicated to providing you, the client, with excellent service, high quality products, and low overall costs. We are also capable of meeting each client’s demanding lead time requirements, as we have 17 plastic injection moulding machines. Our machines range in size from 25 tons all the way up to 550 tons. These machines are running 24 hours a day, 5 days out of the week, moulding items ranging in weight from 1 gram to 2.2 kilograms. So, we are essentially always running the machines and working hard to make sure that we have your product finished in the most efficient and effective way and time that we possibly can.

Plastic overmolding is a manufacturing process that involves combining two or more plastic materials to create a single, unified part. The process enhances the functionality, durability, and aesthetics of plastic components by...

Overmolding is a one-of-a-kind injection molding technology that allows different materials to be seamlessly combined into a single part or product. It usually consists of a stiff plastic base component coated with a thin, malleable rubber-like thermoplastic elastomer (TPE) external layer or other materials. Read More…

At Anchor Plastics, all of our products are always assembled and packaged to the highest standards and are thoroughly tested before they are packed and sent to our customers.

Industry of Beauty: To make cosmetics packaging more appealing, overmolding and insert molding are commonly employed. Designers can use them to create personalized packaging with different surface textures and colors. Overmolding or insert molding can be used to construct products like compacts, beauty brushes, and perfume bottles.

Do you have plastic injection needs?Well, you’re in the right place. Plastic injection moulding and tool making and design are just some of the services that we offer.

A plastic gear is a toothed wheel made up of engineering plastic materials that work with others to alter the relation between the speed of an engine and the speed of the driven parts. The engineering plastic materials used in manufacturing plastic gears can be...

To make sure you have the most positive outcome when purchasing Overmolding from an Overmolding Company, it is important to compare at least 4 or 5 Companies using our Overmolding directory. Each Overmolding Company has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Overmolding business website using our proprietary website previewer to get an idea of what each business specializes in, and then use our simple RFQ form to contact multiple Overmolding businesses with the same message.

Abtec, Inc. is a manufacturer of injection molded thermoplastics for high-tech OEMs. Since 1981, we have provided quality injection molded plastics and engineering services to such industries as automotive, aerospace, dental, electronics, food handling, nuclear, reprographics and more. Our 21,000 square feet building operates 24-hours a day, 5 days a week. Contact us today!

We may have started small, but today, we offer our products and services to companies around the world. We are dedicated to our customers, and our goal is to offer better service and pricing to any customer no matter the size.

It is manufactured using either a single-shot (insert molding) or two-shot (multiple-shot molding) technique. The procedure is repeated twice, making it an excellent choice for applications requiring long-term durability and dependability.