PEEK’s combination of high temperature and chemical resistance, excellent mechanical properties, biocompatibility, and electrical insulation makes it a versatile material that can be used in various industries, including aerospace, medical, oil and gas, automotive, and electronics.

PEEK is a versatile material for injection molding, as it offers a range of properties that can be applied to diverse manufacturing projects. PEEK is available in four major categories, which include the natural grade and reinforced varieties. These categories offer a broad range of properties that can be tailored to meet specific project requirements.

As a leading small plastic parts manufacturer, we work with engineering grade plastics to create custom molded plastic parts that match the requirements for a part with properties like: chemical resistance, flexural strength, durometer, and yield strength to name a few. There are so many material options, and we can help you make the right choice for your program.

The PEEK injection molding process requires precision and skill to produce high-quality parts consistently. The process parameters, such as temperature, pressure, and cooling time, must be carefully controlled to ensure the part meets the required specifications.

PVX Black PEEK is a type of PEEK that is reinforced with graphite and PTFE lubricants. This grade of PEEK offers the lowest coefficient of friction and the best machinability out of all PEEK grades. It is an excellent choice for plastic parts that are exposed to extreme environmental conditions, as it offers a combination of low friction, low wear, high LPV, low mating part wear, and ease of machining.

A:Post-processing techniques for PEEK parts can include machining, polishing, and coating. These techniques can be used to achieve the desired dimensions, surface finish, and functionality of the part.

Natural PEEK is an unreinforced general-purpose grade that is highly wear-resistant and has the highest levels of elongation and toughness of all PEEK grades. This makes it an excellent choice for instrument components that require aesthetic appeal. Additionally, Natural PEEK is well-suited for plastic parts that require high levels of ductility and inertness.

The design and manufacture of custom molded plastic parts can seem simple at first, but there are many details that must be taken into consideration depending on how the part will be used. For example, there are mechanical properties like:

Proper mold design, processing parameters, material handling, and maintenance are critical to successfully overcome the challenges of molding PEEK and produce high-quality parts.

It is then injected under enormous pressure into a steel or aluminum mold, cooled until it hardens, and ejected. With small part injection molding, we are able to manufacture complex, small shapes in a cost-effective, repeatable process.

GF30 PEEK is a type of PEEK resin that contains 30% glass fibers. The addition of glass fibers significantly reduces the expansion rate and increases the flexural modulus of the resin. This makes GF30 PEEK an excellent choice for structural applications that require high levels of strength, stiffness, and dimensional stability, particularly at temperatures exceeding 148ºC / 300ºF.

Sungplastic’s expertise and capabilities in plastic injection molding help ensure the successful manufacture of PEEK parts, from material selection to final delivery. At Sungplastic, we offer dependable service and ensure that you have a great experience with a seamless manufacturing process. When choosing a PEEK manufacturer, Sungplastic can be a great choice for you.

CF30 PEEK is a PEEK resin that contains 30% carbon fibers. The inclusion of carbon fibers significantly reduces its expansion rate and improves the compressive strength and stiffness of PEEK. This grade of PEEK is particularly advantageous as it offers enhanced thermal conductivity compared to natural PEEK, allowing for greater heat dissipation from surfaces.

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A:Design considerations for PEEK parts include the part geometry, wall thickness, draft angles, and gating and venting. Proper design can help ensure successful molding and high-quality parts.

We offer a variety of manufacturing services: Rapid Prototyping, Tool Making, Injection Molding, Product Design and Development, CNC Machining and Metal Stamping. You can choose from a variety of plastics, silicone rubber, or metal for your product. Regardless of mass production or small batch customization, Sungplastic has always been committed to providing assured, efficient and more economical one-stop processing services for your projects.

Sungplastic is a PEEK injection molding service manufacturer that can provide a range of services to help with PEEK parts manufacturing. Our company has many years of experience in the plastic molding industry, specializing in the production of high-precision complex parts. We offer a range of injection molding services including design, engineering, tooling, and production. Here are some ways Sungplastic can help:

Then there are factors like the manufacturability of gate locations, draft, and ejector pins. It's enough to make your head spin.

Sungplastic is a plastic product manufacturer with rich experience in injection molding. According to the different product development requirements, we flexibly adjust the manufacturing process to achieve high quality, high efficiency and more economical.

PEEK (Polyether Ether Ketone) is a high-performance thermoplastic material that possesses several exceptional properties, which make it well-suited for use in demanding industrial applications. Some of the key properties of PEEK material include:

Discover AIM Processing's customer small part injection molding services, designed to deliver precise, high-quality components for industries requiring intricate and complex plastic parts.

A: Yes, such as ABS, PP, PC, Nylon, PMMA, etc. To better understand how Sungplastic can serve you for your injection molding project, contact us or request a quote today.

AIM Processing specializes in small part plastic injection molding. We define "small plastic parts" as roughly the size of your fingernail to the size of your hand. Injection molding is a process in which plastic resin, in pellet form, is heated and sheared until it reaches a viscous state.

PEEK injection molding is used in applications where high performance, reliability, and durability are required. Its unique combination of mechanical, thermal, and chemical properties make it suitable for use in a wide range of industries and applications.

“We received the charger base and I want you all to know it looks FANTASTIC! Thank you for getting us this one for the BOD meeting.”

PEEK(Polyether Ether Ketone) is a high-performance thermoplastic material that is known for its exceptional mechanical, thermal, and chemical properties. It is a semi-crystalline polymer commonly used in applications where extreme conditions exist, such as high temperature, high pressure and exposure to harsh chemicals. PEEK has a high strength-to-weight ratio, excellent dimensional stability, wear resistance and fatigue resistance. It is also biocompatible and has been approved for use in medical implants and devices. PEEK is used in various industries such as aerospace, medical, oil and gas, automotive, and electronics, and is processed using various techniques such as injection molding, extrusion, and machining.

Overall, careful consideration of these factors is critical to the successful molding of PEEK and the production of high-quality parts with the desired properties.