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Acrylic(PMMA) Injection Molding: Process and Design ... - acrylic injection mold

Author:gly    Date: 2024-10-15    

Phone +1 864 486 1478 Fax +1 864 486 3681 americas@sukano.com

Introduction: In the realm of plastic injection moulding, a groundbreaking material has emerged as a sustainable alternative, poised to revolutionize the industry—Polylactic Acid (PLA). PLA is a biodegradable and bioactive thermoplastic derived from renewable resources, most commonly fermented plant starch such as corn, sugarcane, or tapioca. In this blog post, we will delve into PLA’s…

KCS plastics located in Lilydale, is equipped with comprehensive plastic injection moulding capabilities. With high grade electronic injection moulding machinery, KCS is agile and strives to build good relationships with our customers.

A Release Agent facilitates the separation of the cured part from the mold. SUKANO® Mold Release Masterbatch migrates to the surface of the final product facilitating demolding of the injection molded part from the metal surface of the cavity, hence reducing the demolding force.

At KCS, we understand the importance of building strong relationships with our customers. Our friendly and professional staff work closely with you, ensuring timely and frequent communication throughout the process. With our extensive in-house expertise, including detailed design, plastic prototyping, tool-making, injection moulding, and extruding, we possess the comprehensive capabilities required to handle even the most complex components. Trust KCS Australia to meet your demands effectively and efficiently.

From machining moulds to filling them, our injection moulding facility in Melbourne can produce a fine finished product, to suit all your needs.

The Growing Relevance in Civil Construction Traditionally, civil construction has relied heavily on materials like concrete and steel. However, the versatility and cost-effectiveness of plastic injection moulding are driving a shift towards incorporating plastic components in construction. Advantages of Plastic Injection Moulding in Construction Reduced Material Costs Plastic injection moulding offers significant savings in material…

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A bigger shift toward PLA in injection molding has been slowed by serious processing issues. There are several challenges that convertors have faced when processing injection molded PLA parts, especially when using existing equipment and tools, including:

SUKANO ® Mold Release Masterbatches can reduce the friction between the polymer chains. This leads to a lower melt viscosity and therefore a higher melt flow without increasing the temperature. This can help to fill the cavities, especially in thin wall applications.

Post production, packing and preparing for distribution.  KCS has the facilities you need to reliably get your components around Australia and the world.

Based in Melbourne, KCS Australia specializes in plastic moulding services. Our facility is dedicated to providing personalised solutions for your plastic injection moulding needs. We take pride in offering a range of services that support the complete development of your ideas. Whether you’re in the initial prototyping phase or have a fully developed product ready for large-scale manufacturing, we’ve got you covered.

Phone +60 7 238 60 99 Fax +60 7 234 57 70 apac@sukano.com

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295 Parkway East Duncan SC 29334 USA

KCS offer comprehensive services including; design and mould manufacturing, injection moulding and packaging, warehousing and distribution for your parts. Our moulding process is capable of meeting food and electronic grade specifications suitable for any industry you require.

Phone +41 44 787 57 77 Fax +41 44 787 57 78 emea@sukano.com

Chaltenbodenstrasse 23 8834 Schindellegi Switzerland

Customer cases have demonstrated that the switch from fossil-based plastics to PLA for injection molding is very much possible, all without major financial investments.

In the world of plastic injection moulding, Melbourne has established itself as a hub of innovation and excellence. Manufacturers in this region consistently push the boundaries of what’s possible, creating intricate and high-quality plastic parts for various industries. One critical aspect of this process is the cooling phase, which plays a pivotal role in determining…

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