In a release, Jim Moran, business development manager at Engel North America, laid out the logistical challenges of transporting the machines from Austria to Kentucky. Actually, since each press was fully assembled and tested prior to shipping and then disassembled to be delivered to the U.S., the company was technically shipping components with 29 truckloads of parts eventually arriving in Kentucky from Austria, including the platens which were transported to and from St. Valentin via barge on the Danube River.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Editor in chief of PlasticsToday since 2015, Norbert Sparrow has more than 30 years of editorial experience in business-to-business media. He studied journalism at the Centre Universitaire d'Etudes du Journalisme in Strasbourg, France, where he earned a master's degree.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Improvements in nozzle design in recent years overcome some of the limitations of previous filter, mixing, and shut-off nozzles.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Determining the source of streaking or contamination in your molded parts is a critical step in perfecting your purging procedures ultimately saving you time and money.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

An Engel spokesperson told Plastics Technology that ADS and Infiltrator wanted to keep most of the key details around the machine close to the vest, but Engel says going forward it will be manufacturing even larger machines, including the possibility of presses with clamp forces exceeding 12,000 tons and shot weights of a few hundred kilograms. For these machines, maximum platen size would 13 by 10 ft, with the ability to run molds weighing up to 444,000 lb and offer material throughput of 4400 lb/hr.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

“Comparing the last two of these services, we find that 3D printing tends to work best for very complex designs that cannot be made in another process. For designs where this is not true, beyond a few [other] parts, the economics favor Proto Labs’ technology-enabled digital process for manufacturing a custom injection molded tool and molding the parts,” explained Holt. “Given our injection molding process and prices, our experience is that if the part is manufacturable via injection molding, it usually makes economic sense to build an injection mold tool and mold the parts rather than print them, unless you are making a small handful of total parts.” Proto Labs intends to play in both on-demand manufacturing of injection molded parts and 3D printed parts, said Holt.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Infiltrator Water Technologies will use the machine’s 270-lb combined shot weight to injection mold water management products. Photo Credit: Engel

The new capability is designed to address a gap in manufacturing services for low-volume, custom molded components, said the company in a press release. “Companies had to purchase in large volumes to meet the minimum order quantities often required by traditional manufacturers, and work with multiple vendors to address varied needs from prototyping to final part production,” said Proto Labs. By tailoring its offerings to specifically address the needs of both prototyping and on-demand manufacturing, Proto Labs is able to reduce cost and the time spent on parts procurement.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

The medical device market is one beneficiary of this service because it often has products with fairly low total annual volumes and unpredictable demand, CEO Vicki Holt told PlasticsToday. But, she added, on-demand manufacturing reduces supply chain risk and brings value across all industries where there is either demand volatility or low- to mid-volume annual production quantities.

Modifications to the common core pin can be a simple solution, but don’t expect all resins to behave the same. Gas assist is also worth a try.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

“We serve leading companies across many industrial segments, where on-demand manufacturing can help manufacturers reduce working capital, respond to unpredictable customer demand or tap into revenue growth streams with lower volume end products tailored to specific customer needs,” said Holt. Beyond medical manufacturing, those segments include computer/electronics, aerospace, industrial equipment and even automotive, according to Holt. “My favorite examples are customers who have launched successful products because of Proto Labs that they could not previously afford to launch with their existing supply chain,” added Holt.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

ADS, which places a high level of corporate emphasis on sustainability, said it has made significant investments in new equipment in recent years to help it more efficiently create its products, which are used to move water and now include high levels of recycled plastic. For Engel, which was recently been granted an EcoVadis gold rating, sustainability is also a top priority.

Just about a year ago, Proto Labs opened a 77,000-square-foot additive manufacturing hub in Cary, NC, which houses more than 70 machines and has room for 70 more. That is consistent with Proto Labs' strategy of offering a range of manufacturing services to meet demand for low-volume, high-mix plastic parts, noted Holt, including CNC machining, 3D printing and injection molding.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

An improved line of large two-platen injection presses offers new sizes plus greater speed, educed maintenance, more operator-friendly design, and added flexibility for a range of molding requirements.

Engel notes that dozens of individuals worked thousands of hours with a perfect safety record to complete the project. Engel received the purchase order in November 2020, with the handover of the first machine completed in February 2022. In Februray 2023, the second machine, a replica of the first, was delivered.

The Engel duo 130000/130000H/8200 combi machines each feature two 85,000 cm³ (approx. 2900 oz.) injection units capable of a combined total shot weight of 270 lbs (122 kg). In terms of footprint, the machines measure 96 feet (29.3 meters) long and 37 feet (6.4 meters) wide. Big no doubt, but in relation to their shot size and clamp force, Engel points out that these behemoths actually have a relatively small footprint made possible by the duo’s two-platen design.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

Proto Labs has also announced the opening of its first metrology lab for enhanced inspection reporting on end-use production parts. The lab houses a range of standard inspection equipment, as well as state-of-the-art 3D scanners that provide an automated 360-degree look at parts within minutes. In addition to the standard range of first article inspection reports, the company also offers a digital inspection report that includes a precision surface scan with a detailed color map for a direct CAD-to-scan comparison to quickly identify dimensional variances on parts.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

“Digital inspection reporting is a final checkpoint for the digital thread as it moves from CAD model to final part,” said Jeff Schipper, Director of Special Operations at Proto Labs, and lead engineer in the metrology lab. “We’ve always provided our customers with front-end design analysis on their CAD models really fast—digital inspections bookend this process by significantly reducing the cost and time associated with conventional inspection reporting.”

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Austrian injection molding machine and automation supplier Engel (Schwertberg) has delivered the two largest-ever injection molding it has built to the U.S., shipping a pair of 8000-ton duo combi machines to Advanced Drainage Systems‘ (ADS) subsidiary Infiltrator Water Technologies (IWT) in Winchester, Ky.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Special transportation was required for many parts of this huge machine. Pictured is the arrival of the 257,941 lb stationary platen at the Infiltrator facility in Winchester, Ky. Photo Credit: Engel

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

On-demand manufacturing capabilities are designed to address a gap in manufacturing services for low-volume, custom molded components.

Two mammoth 8000-ton presses built at its St. Valentin plant in Austria have been delivered to Infiltrator Water Technologies in Winchester, Ky.

The enormous size of these machines required new manufacturing facilities to house them. Infiltrator completed a 59,000-ft2 building expansion over the same time as the parts were delivered. Over 2 months, the machine was assembled while the building and all the necessary auxiliary equipment and utilities were installed, including a 150-ton overhead crane intended to move molds in and out of the machine but used to help assemble the new press in the interim.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

“Since every manufacturing project is different, our two injection molding options let customers begin to focus on what is really needed from their tooling,” explained Becky Cater, Global Product Manager for injection molding at Proto Labs. “Whether it’s a product development need for molded prototypes or a strategic partnership for on-demand production parts, we now have a total solution for the entire life cycle of a product.”

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Digital manufacturing company Proto Labs (Maple Plain, MN) announced today that it has added on-demand manufacturing of low-volume, high-mix products to its suite of services.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Today, more than ever, granulation is an important step in the total production process. Our expert explains a few of the many common traps to avoid when thinking about granulators

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.