The machining process in CNC (Computer Numerical Control) machines is fully automated with digital control, ensuring accuracy, aesthetics and saving manpower and time.

The new cups are made of recycled polyethylene terephthalate (rPET), which has the potential of reducing the overall carbon dioxide equivalent (CO₂e) emissions compared to its virgin plastic equivalent and will contribute toward a circular economy.

Greiner Global Product Group manager Sebastian Diensthuber said: “When developing the thin-walled, injection-moulded cups made of PET, it was particularly important for us to develop a solution that was not only innovative but also able to withstand our customers’ industrial requirements.

In 2022 it invested US$36 million to expand the plant’s area to 4,400sq.m and annual capacity to 1,000 sets of moulds and 2,000 tonnes of precision mechanical components.

THACO INDUSTRIES is also developing products like aluminium pressure die casting moulds, PU foam moulds and heat press moulds to supply to domestic customers and export to the US, Europe, and South Korea.

Digital transformation will help raise investor awareness, consolidate confidence, develop fund investment products and services towards customers’ demands and improve fund's operation efficiency.

Exporters in Bình Định Province are taking advantage of the UK – Việt Nam Free Trade Agreement (UKVFTA) and other similar trade deals to expand their markets, with the help of the provincial Department of Industry and Trade.

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THACO INDUSTRIES promotes R&D and learns new mould manufacturing techniques to help increase the rate of use of local parts in the automotive industry and improve the competitiveness of the country’s mould manufacturing industry.

The new cups are optimally recyclable, adhere to legal standards, are lightweight in nature and are suitable for industrial purposes.

Previously, such thin-walled cups were only made up of polypropylene material, which has not received positive feedback from the European Food Safety Authority.

These are large, complex moulds and are of high commercial value. At the same time the production of these moulds will boost mould manufacturing development for the automotive industry.

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“The cups we developed together with Brink and Engel are designed in such a way that a transition to the new generation of cups is possible, both in filling and sealing.”

Greiner’s industry partners include mould maker Brink BV (Brink) as well as Engel, a manufacturer of injection-moulding machines.

The company is researching and analysing the simulation of flow in plastic moulds and plastic deformation of metals in large plate stamping moulds to produce passenger car bumpers and automobile body moulds.

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In 2016 THACO INDUSTRIES put into operation a mould plant to serve its large-scale production activities and meet the market’s needs.

Greiner claimed that the production of cups using an injection-moulding process will further maintain the uniform thickness of walls, due to an even distribution of plastic in the mould during the process itself.

Mould manufacturing technology plays an extremely important role in manufacturing and is considered the foundation of modern manufacturing by enabling mass production in a short time and with high precision.

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The company has produced large, complex moulds with high aesthetic features for the automotive industry such as 27-tonne truck bumper moulds, passenger car rear bumper moulds using Hiddenline technology, luggage compartment moulds and moulds for passenger car interior components using 3D corrosion technology, moulds for making details of passenger car sunroof frames.

There is an increase in demand for moulds in car and motorbike manufacturing, refrigeration and others. With its outstanding production capacity, a team of highly qualified experts and engineers trained in South Korea and modern simulation and calculation software (NX, Mouldow, Hyperform...), THACO INDUSTRIES can design and develop products swiftly and meet technological parameters and the stringent requirements of customers.

HCM CITY — As a large-scale manufacturer in the mechanical engineering and supporting industries in Việt Nam, THACO INDUSTRIES has focused on investing in mould manufacturing to make a variety of them for various industries.

However, to meet the requirements for autonomy in mould manufacturing technology, Vietnamese firms need to invest more in technology, expanding production scale and improving human resource.

THACO INDUSTRIES produces various products, including plastic moulds, stamping moulds, blow moulds, extrusion moulds, and SMC moulds used in several sectors such as automotive, industrial, agriculture, and civil.

With the use of these injection-moulded cups, the packaging industry will have wider options, especially in terms of food packaging, says Greiner.

Austria-based Greiner Packaging (Greiner) and its industry partners have found a new way to manufacture polyethylene terephthalate (PET) cups using 100% recycled material via an injection-moulding process.

Mastering mould manufacturing technology helps THACO INDUSTRIES be proactive in production and business, completing the value chain in accordance with the “All-in-one” model (providing complete solutions from product research and development to processing and manufacturing, assembly and transfer of operation and maintenance) and highly competitive when participating in the global supply chain.

THACO INDUSTRIES is a reputed mould manufacturing and supply partner for many brands such as Mazda, Kia, QCM, Doosan, Makitech, Hữu Toàn, THACO BUS, and LIXIL in the domestic market. It also exports many products to the US, Canada and South Korea.

It has invested simultaneously in all mould production processes such as preform mould design, deep hole drilling, CNC milling, EDM machining, wire cutting machining, CMM measuring, and mould assembly using modern equipment and machinery such as 5-axis milling machines from Japan, the first of its kind in Việt Nam, press machines with a maximum pressure of up to 200 tonnes, and double head EDM machines that can work on one or two different moulds.

Greiner explained that until now PET was mainly being used for thermoforming applications, and if PET was used in injection-moulding, it would be exclusively used on cans, not cups.

It boasts high capabilities in making medium and large-sized plastic moulds as currently most mould manufacturing companies in Việt Nam produce mainly small-sized moulds due to their limited production scale, technology and equipment.

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The latest development comes after an intensive development phase, under which the companies leveraged injection-moulding technology to produce new thin-walled, sealable cups that are suitable for filling lines.

Mould manufacturing is a highly automated industry, requiring complex techniques and high precision, and so THACO INDUSTRIES pays special attention to research and mastering technology.