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Venture Plastics Adds Two Nissei Injection Molding Presses - gas assist molding

Author:gly    Date: 2024-09-30    

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"As a manufacturer of plastics such as polycarbonate, we naturally have a responsibility in dealing with these important materials, including at the end of their product life. Our advantage is [that] we know how our products are designed and, therefore, can conduct targeted research into recycling solutions," said Dr. Thorsten Dreier, Covestro's chief technology officer. "The chemical recycling of polycarbonate is another example with which our colleagues in development show that closed cycles are possible in the future. We need to use end-of-life plastics as a resource and reuse them as alternative raw materials to close the loop."

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Materials supplier Covestro has developed an innovative chemical recycling process to convert polycarbonate back to its monomers so that they can be fed into the production process as alternative raw materials. Technical implementation of chemical recycling is now beginning on a pilot scale at the company’s site in Leverkusen, Germany. The process will be further optimized toward eventual deployment at a commercial scale.

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The Plastic Injection Molding for Medical Device market boasts a strong global foundation. The market research report conducts a thorough analysis, forecasting future trends, growth factors, consumption and production volumes, as well as CAGR numbers. Moreover, it offers recommendations, profit margins, and pricing data sourced directly from the market, aiding market participants and individuals in predicting future profitability and making informed business decisions.

Covestro is also driving forward further processes for innovative recycling of polycarbonate in its research laboratories. These include chemolytic alternatives, recycling with enzymes that break down the plastic, and smart pyrolysis. Promising alternatives can also be tested with the pilot plant.

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Chemical recycling complements mechanical recycling in that larger waste streams that are unsuitable for the mechanical process can be treated to enable the production of plastics that meet the highest quality requirements. Covestro is actively developing chemical recycling.

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The newly developed process, which was driven by an international team, is a specific chemolysis process adapted to polycarbonate. "Pre-sorted waste streams containing a product content of more than 50% polycarbonate can be recycled this way. This has been successfully demonstrated with various polycarbonate-containing plastic waste streams," explained Markus Dugal, head of process technology at Covestro. "With the help of chemolysis, the cycle can be closed to a direct precursor of polycarbonate. This makes the recycling process very sustainable."

The Global Plastic Injection Molding for Medical Device Market Report Also Encompasses The Regional Analysis To Offer The Complete Regional Development Status. Additionally, The Report Also Provides Necessary Recommendations And Suggestions For The Plastic Injection Molding for Medical Device Market Players So As To Attain A Competitive Edge In Various Regions. It Also Provides Market Size And Forecast Estimates From the Year 2024 To 2033 About Five Major Regions,

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Mechanical recycling of polycarbonate is already an important component of Covestro's recycling strategy. The mechanical recycling process is used whenever waste streams are sufficiently pure and the recycled polycarbonate meets the requirements profile of the future application.

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Covestro has developed a robust process for recycling polycarbonate monomers at laboratory scale, with pilot-scale technical implementation starting.

The recycled product can be mass-balanced and reused as a raw material for the production of polycarbonate without further processing. "Such high-quality recycled raw materials are needed for applications that require the highest quality level. These include, for example, applications in the automotive sector with special requirements in terms of safety, optical transparency, or aesthetics, and products in our everyday lives such as consumer electronics," said Lily Wang, head of the Engineering Plastics business entity.

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