
Tooling up for Deep-Hole Machining - best plastics for machining
Author:gly Date: 2024-09-30
Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.
While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.
Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products
Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.
Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.
Eden Manufacturing was founded on a vision of vertical integration, adding advanced injection molding capabilities to a base of precision moldmaking and more recently bringing Swiss-type machining capabilities in-house.
Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.
In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.
Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.
Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution
By incorporating dual high-speed top entry robots, this type of cell allows for faster cycle times, lower payload requirements, and flexible process flow.
Boy will debut three new models in its Electric series of machines, which feature a redesigned and more compact drive and inverter technology.
Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES
Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.
Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.
When looking at stack mould applications, moulders normally opt for a dual vertical arm robot to provide automated part handling. However, the issues with dual vertical arm top entry robots are the speed and payload needed for such applications.
In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success
While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.
In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.
Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions
Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.
August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.
Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.
The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.
Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.
Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.
Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).
Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.
technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.
Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.
In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.
Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.
Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.
Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us
Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.
The cell also provides flexibility, as it can also be designed with different mounting stands to allow smaller footprints, integrated conveyor systems, or other downstream equipment needed for pre or post moulding automation. The robots can be programmed to work together or can run individually, when one robot can be used when standard two plate moulds are run in the same machine.
When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.
The APSX-PIM machine measures 43 in. long x 12 in. wide x 15 in. high and weighs 250 lb. It was designed for simplicity and low cost. It has no air or water connections. Mold cooling is external, applied by a variable-speed, electronically controlled fan mounted over the clamp. The machine has a feed auger to move pellets from the hopper to the injection barrel, which has a 1-in.-diam. plunger instead of a screw. Heater bands on the barrel provide the energy to melt the small shots of resin. APSX’s in-house molding produces a part in about 60 sec.
Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.
“Customers often call asking for dual vertical arm robots to run stack moulds, but in most cases the high-speed top entry robot cells have proven to be more robust and quicker for those applications,” said Jason Long, national sales manager, robots and automation for WITTMANN. “A lot of moulders who are not stack mould experts do not think of this out of the box until we share it with them, as these type of dual robot cells are unique to WITTMANN.”
While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.
The standard WITTMANN high-speed robots can be mounted to run even the most complex stack mould applications. These cells normally can offer cycle times of 7-12+ seconds, without requiring special robots or causing abnormal wear and tear on dual vertical arm robots, which is the case for robots not designed for quicker cycles.
In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.
While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.
Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.
Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics: Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.
After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.
The four-tiebar clamp is driven by a stepper motor and ballscrew. The injector is driven by a stepper motor pushing against a spring, which pushes against the plunger. A shutoff nozzle opens for injection and closes after mold filling. Max. mold size is 4.8 x 6 in. and clamp stroke is 6 in. The machine costs $12,500, but is available for as little as $6250 to participants in a Kickstarter “crowd-funding” capital-raising campaign started last month. Machines usually ship in two to six weeks; several units were in stock at press time. A video of the machine in action is available here.
The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda: Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI
This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.
Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.
Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.
Decades of application experience, innovative developments and more than 35,000 produced units have made the WITTMANN robots what they are today – the most reliable and innovative robots for the plastics industry. Well planned detailed solutions and state-of-the art components allow highest reliability, shortest cycles and long intervals between maintenance.
Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.
WITTMANN USA, a manufacturer of injection moulding machines, robots and auxiliary equipment, has developed a custom robot solution targeting stack mould applications.
Two engineers and entrepreneurs who were buying plastic parts to manufacture a line of automotive aftermarket air/fuel ratio gauges decided they wanted to mold them in-house, but balked at the cost of conventional injection machines. So they decided to design and build their own. About a year ago, Burak Cevik and Kubi Kara, partners in APSX LLC, Blue Ash (Cincinnati), Ohio, came up with a tabletop machine with 7.5-ton clamp and plunger injection unit capable of 1.83 in.3 (3 to 40 g) shot size and 5000 psi injection pressure. All axes on the machine are driven by servo stepper motors—another product line of APSX. The two partners have been using the press to mold cases and bezels of TPO and PP, but they have also used it with HDPE, PS, ABS, and powdered-metal injection molding (PIM/MIM) compounds. Starting in December, the partners began promoting the machine to inventors, custom molders, and small manufacturers of toys and other products for prototype and short-run production.
Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.
Wittmann Battenfeld will introduce the new EcoPower B8X injection molding machine line and show direct current as an energy source for a concept machine that will power its own robot.
Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.
This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.
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