Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

In the plastics manufacturing industry, implementing Single Minute Exchange of Die (SMED) is known to reduce changeover times. It also creates value by optimizing activity against time—all while reducing waste. While SMED’s value may be increased or reduced by marketplace demand and therefore the need for optimum throughput, improving changeover can be done under any economic condition, including today’s COVID-19 crisis and recovery phases. I’ll go into detail on how to successfully implement SMED while sustaining it for a more profitable future of your plastics manufacturing plant.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

With the ability to be added at room temperature, the coating can be sprayed, brushed, dipped or applied to a substrate in an injection mold, and it features a shelf life of up to 3 years. Compatible with multiple polyamide chemistries, this new bonding technology can join PA6, PA610, PA612, PA66, and PPA with aluminum. Celanese notes that all of these materials are available within the Zytel and Zytel HTN portfolios.

With advocacy, communication and sustainability as three main pillars, Seaholm leads a trade association to NPE that ‘is more active today than we have ever been.’

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

In addition to the cooling plate, Celanese sees potential application of the technology in EV battery plugs; structural components, like beams, brackets, pillars, and mounts; noise and vibration reduction components; filters; modules; housings; clips; quick connectors; and flow leads, among others.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

At K 2022, KHS is showing a 2.3 L PET bottle with glued-in handle that offers 10% material savings and other advantages over clip-in handles. Bottle and handle are both 100% rPET.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Adapting quick changeover tools to existing equipment can provide many improvement opportunities. Hydraulically driven and magnetic clamping system can shave several minutes per changeover, and they are safer and reduce maintenance costs. The system will eventually contribute to lower labor requirements since operators can now achieve what two or more maintenance technicians used to perform. And, there should be no wait time for the task.

Employee turnover and training shortfalls may create a wide range of performance issues on a single piece of equipment. Managers should analyze each changeover time. Are they consistent and indicate the process is being successfully repeated to achieve low variability in changeover times? Are these times consistent for each shift? If you do not have a solid training program and have granular performance monitoring, you can almost guarantee your changeover times will increase, which will cause chaos. Throughput velocities will be reduced, and work-in-process bottlenecks will result. The production quality and costs will soon be challenged. All too frequently, manufacturers do not recognize the symptoms until customer dissatisfaction occurs and financial penalties are assessed. To be successful, people require training and changeover times must be measured to ensure quick changeover value is sustained.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

When it comes to the internal setup time, there’s a huge human element in assessing the work.  The standards referenced must be fully understood in the context of the time the standard was developed compared to today. Controls, tools and the changeover process need to be continuously challenged to drive down the changeover time.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

With advocacy, communication and sustainability as three main pillars, Seaholm leads a trade association to NPE that ‘is more active today than we have ever been.’

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

It’s important to understand the basics of SMED before moving forward. There are five steps in the traditional SMED process:

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

At present, most cooling plates are monomaterial metal-on-metal constructions that experience the dissipation of heat through the bottom of the part. By utilizing a Zytel polyamide, the hybrid plate features better insulative properties. The company undertook testing to ensure the plastic/metal component could withstand the pressures and water-glycol exposure to be experienced in the field by the part. In the end, a 30% glass-filled Zytel HTN family of polyamides based on PPA was chosen. In addition to its robust mechanical properties and strong chemical resistance, this material was picked on the basis of its high dimensional stability—requisite in what has to be a flat part.

The disparate materials are joined in a three-step process, starting with the removal of aluminum oxide from the aluminum part surface via water sanding, wet blasting, or plasma/laser treatments. Next, Zytel Bonding Technology is applied via spray, brush, dip or other methods at room temperature. The coating is activated in the third step by overmolding plastic onto an aluminum insert or by hot plate welding a previously molded Zytel part to the aluminum component. The chosen method depends on the geometry of the final hybrid aluminum-plastic component.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Additionally, our team worked with a major plastics parts supplier where we helped overhaul their SMED program in order to further reduce changeover times. Upon arrival, we noticed all machines were equipped with magnetic platens (which makes quick bolt changes possible), and the changeover times were averaging over five hours, sometimes crossing shifts. Through analysis of internal and external operations, and moving internal activities to external ones, changeover times were reduced to less than one hour. The availability improvement also allowed the customer to bring back parts manufacturing that had been outsourced.

At K 2022, Giacomo Parisi, marketing director automotive electrification at Celanese (formerly Dupont), discussed development of the technology and an early potential application—a hybrid cooling plate for an electric vehicle battery module.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

“Hybrid” in this case because the two-part component features a plastic bottom and aluminum top. In an electric vehicle, these plates sit below the battery modules with water glycol cycling through them to ensure the batteries stay within the optimal operating range between 20 and 40°C.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Injection molders must account for internal setup time—when the machine must be down—and external setup time, including activities that can be performed with the machine running.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

Addressing hot-runner benefits, improvements, and everyday issues from the perspective of decades of experience with probably every brand on the market. Part 1 of 2.

Baystar's Borstar technology is helping customers deliver better, more reliable production methods to greenhouse agriculture.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

The cutaway in the center shows the combined polyamide/aluminum cooling plate that sits beneath battery modules in electric vehicles. Photo Credit: Celanese Engineered Materials

A good SMED quick changeover program can help optimize financial performance by converting non-value-add time into value-add time.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

Introduced at K 2022, Bekum’s 21 models in the new EBLOW 8 Series and  XBLOW designs include all-electric packaging machines from small to large, plus industrial units with a novel two-stage clamp in servohydraulic or hybrid versions.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

About the author: Bill Currence is the founder and managing partner of Cornerstone Consulting Organization (CCO). Currence has served in a variety of executive leadership consulting roles, leading project teams across the globe in achieving hundreds of millions of dollars in improved EBITDA and cash flow. He is a graduate of the United States Military Academy and played for the Army football team as a starting tight end. Currence served as an Army officer for 10 years between active duty and the reserves.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

While working for a Tier 1 automotive supplier, we performed a SMED activity to reduce the changeover times at a plant in India. Changeover times were reduced from three hours on average to consistently less than one hour. This was accomplished through internal and external changeover operation analysis and videotaping. This video analysis method identifies areas that create unnecessary or misplaced activities that can be moved and/or eliminated, resulting in a streamlined changeover process.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Economic swings bring previous expedient decisions to light. Machine and/or process restrictions degrade production velocity as equipment that was optimized for a certain product is put into service on another part and results in profit erosion. This is where a good SMED quick changeover program can help optimize financial performance by converting non-value-add time into value-add time. By using a toolbox full of SMED-specific methods in a robust process, and by leveraging SMED experts who bring both historical and state-of-the-art technical knowledge into the equation, will achieve the quickest possible changeover time.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

With many industries facing constraints in supply chains and lower demand as economies strive to regain a healthy cadence, changeovers for most manufacturers are going to be all too frequent. Maximizing changeover efficiency with a strong SMED program will drive improved profitability, helping you address the challenges that are ahead.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

Evonik’s new Vestamid LX9050 OR made with a halogen-fress flame retardant meets the requirements for classification V-0 of its flammability according to UL94.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

From a stress perspective, the water-glycol within the cooling plate reaches pressures of approximately 10 bar (145 psi). In terms of application temperatures, on the high side, the cooling plates work to keep the battery modules from overheating and cascading into a thermal runaway situation. In colder environments, the plates work to keep the battery modules from dropping below freezing.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Hamilton Plastics taps into its 30-plus years of know-how in high-barrier films by bringing novel, custom-engineered, nine-layer structures resulting from the investment in two new lines.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

With many benefits for numerous potential applications, including in the burgeoning electric vehicle market, Celanese’s Zytel Bonding Technology achieves stronger bonds than overmolding or welding.

Celanese Engineered Materials has developed a new chemical bonding technology for joining its Zytel polyamides and aluminum—a common design challenge in numerous automotive and industrial applications. Zytel Bonding Technology works via application of a liquid solution to an aluminum surface that is then activated via hot plate welding or overmolding. The resulting structural bond leads to higher burst, tensile and shear strength than conventional adhesives, mechanical interlocking and mechanical assembly methods. In burst pressure testing, the joint held while the plastic showed a cohesive failure.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

Five industry pros with more than 200 years of combined molding experience provide step-by-step best practices on mounting a mold in a horizontal injection molding machine.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

A homogenous melt is required for consistent part quality, but achieving it requires balancing a number of factors, including barrel usage and temperature as well as screw speed, backpressure and residence time. Learn how to prepare your melt for molding success in this two-part series.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

The creator of the SMED concept, Shigeo Shingo, believed that changeover time can be reduced by 59/60th. And while I agree that this impressive level of improvement is possible, sustaining it can be exceedingly difficult and is often complicated by changes in the cadence of manufacturing operations. Re-balancing entire manufacturing lines may be required to effectively deliver and sustain SMED excellence.

Implementing a production monitoring system as the foundation of a ‘smart factory’ is about integrating people with new technology as much as it is about integrating machines and computers. Here are tips from a company that has gone through the process.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.