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Moldex3D to preview next-gen plastic injection molding simulation software

Author:gly    Date: 2024-09-30    

at PLASTEC West - custom injection molding

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

The unit features a small footprint with lift-off panels for easy access, as well as state-of-the-art controls, including flexible remote communication options and extensive digital data collection. The adaptive control can reduce downtime and the cooling system featuring variable speed EC fan motors, as well as microchannel heat exchangers for more surface area in a smaller package.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

The Free Cooling Chiller uses a microprocessor controller to ensure precise temperature control, as well as an integrated free cooling module that maximizes the use of ambient air. The system also features a modular design that enables easy installation, maintenance, and customization.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

For the first half of 2024, there was an increase of 26% in profits, reaching an impressive $1.2 billion, and a 14% increase in sales. LEGO says that its family-owned structure allows it to absorb these costs without raising prices for consumers.

Not to be deterred, LEGO is forging ahead, saying it wants to reduce the oil content in the toys, and have over half of its plastics certified as sustainable by 2026. By 2032, the company hopes that 100% of its products will be made from renewable and recycled materials.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

Temperature ranges from -10 to 180F (-12C to 82C) with cooling capacity from 1 to 50 tons, and Delta T says that usually, a minimum difference of 10F (5C) between ambient air and process temperature is sufficient for “free cooling.”

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Founded in Denmark in 1932, LEGO originally made wooden toys with a milling machine, only working with plastic in 1947 when the material first became available in the country. After buying a plastic injection molding machine, the company started making toy bricks in 1949, and soon abandoned wood altogether.

Mouldpro’s compact and portable descaling pump keeps heating and cooling circuits on molds and molding machines clear of rust and limescale deposits.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Delta T Systems has launched the Free Cooling System, also known as a fluid cooler or dry cooler, applying ambient air to cool process fluid for a more environmentally friendly and cost-effective alternative to traditional refrigeration chillers.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

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Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

Globeius is now a North American supplier of Mouldpro’s Flosense 1.0 Flexible Flow Monitoring system for tracking manifold pressures and mold temperatures.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

In 1964, LEGO swapped cellulose acetate for ABS plastic for brick-making, which is more durable, less toxic, and doesn’t warp or discolor as much. It’s currently still being used to make LEGO bricks. In 1908, the company added 10 new molding machines, and today, it has five manufacturing facilities around the world.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

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In trying to find a sustainable alternative to oil, LEGO has tried out over 600 different materials. It even tried making blocks from recycled plastic bottles but eventually found no decrease in carbon emissions.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

The Free Cooling Chiller, Fluid Cooler, or Dry Cooler, is available now and comes with warranty and support, including installation, commissioning and maintenance.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

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On August 28, 2024, iconic Danish toy manufacturer LEGO announced that it’s ditching fossil fuels used to make its popular bricks, turning to recycled and renewable plastic materials instead, which happen to be about 70% more expensive.

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

In 2022, LEGO announced that it has started working on a carbon-neutral 1.7 million-square-foot manufacturing facility in Virginia, that will employ over 1,760 workers and cost $1 billion. Quite an improvement from that one piece of plastic injection molding equipment in the early days.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

The system has pressure and temperature sensors for fluid in and out, as well as a tank level and to-process pressure sensor. It has a 4-in touch screen display with optional cloud services and remote monitoring available. At the time of an alarm event, data are captured.

LEGO is prepared to pay up to 70% more to replace the raw plastic used in its bricks with certified renewable resin. The company doesn’t seem too bothered, though. While most toy companies worldwide are struggling in the current market, LEGO has seen a surge in sales and profits.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Making the switch to sustainable plastic alternatives hasn’t been easy. These materials have limited availability, and the little going around is used to make biodiesel. Despite the higher costs of swapping to more sustainable materials, LEGO says it’s committed to this transition, and will even take on the extra cost themselves so that customers won’t have to.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Other toy manufacturers, including Hasbro and Mattel, have also stated their desire to switch to sustainable materials for the manufacturing of their toys, but LEGO is set to be the first such company to completely phase out oil-based plastics by 2032.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

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