
Engel, Nexus Demo Automated Molding of LSR Blade Valves - injection molding cost
Author:gly Date: 2024-09-30
Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.
Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.
While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.
Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.
News from Dezeen Events Guide, a listings guide covering the leading design-related events taking place around the world. Plus occasional updates and invitations to Dezeen events.
The enormous size of these machines required new manufacturing facilities to house them. Infiltrator completed a 59,000-ft2 building expansion over the same time as the parts were delivered. Over 2 months, the machine was assembled while the building and all the necessary auxiliary equipment and utilities were installed, including a 150-ton overhead crane intended to move molds in and out of the machine but used to help assemble the new press in the interim.
A quarterly newsletter rounding up a selection of recently launched products by designers and studios, published on Dezeen Showroom.
While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.
ADS, which places a high level of corporate emphasis on sustainability, said it has made significant investments in new equipment in recent years to help it more efficiently create its products, which are used to move water and now include high levels of recycled plastic. For Engel, which was recently been granted an EcoVadis gold rating, sustainability is also a top priority.
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Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us
Determining the source of streaking or contamination in your molded parts is a critical step in perfecting your purging procedures ultimately saving you time and money.
Engel notes that dozens of individuals worked thousands of hours with a perfect safety record to complete the project. Engel received the purchase order in November 2020, with the handover of the first machine completed in February 2022. In Februray 2023, the second machine, a replica of the first, was delivered.
Two mammoth 8000-ton presses built at its St. Valentin plant in Austria have been delivered to Infiltrator Water Technologies in Winchester, Ky.
An improved line of large two-platen injection presses offers new sizes plus greater speed, educed maintenance, more operator-friendly design, and added flexibility for a range of molding requirements.
"The heat of the aluminium is not high enough to harm it," Carretero told Dezeen. "This way you can reuse it over and over."
The Stencil collection comprises a lamp, bench, stool and table and was created by Julien Carretero at the Beeldenstorm artists' workshop and foundry in Eindhoven.
Sewing a mould from pieces of fabric would be time-consuming and would also require Carretero to break open and re-sew the mould each time, so instead he decided to clamp the fabric in a steel stencil and pour the aluminium into it.
Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.
August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.
Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.
In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.
In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.
Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.
News from Dezeen Events Guide, a listings guide covering the leading design-related events taking place around the world. Plus occasional updates and invitations to Dezeen events.
Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.
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This aluminium furniture and lighting was cast inside sheets of heat-resistant fabric in a process developed by French designer Julien Carretero.
Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES
An early experiment with a fireproof blanket gave him the idea to use heat-resistant fabric for the moulds, and he eventually settled on a woven fabric made of silica that can resist up to 1200°C.
Today, more than ever, granulation is an important step in the total production process. Our expert explains a few of the many common traps to avoid when thinking about granulators
Austrian injection molding machine and automation supplier Engel (Schwertberg) has delivered the two largest-ever injection molding it has built to the U.S., shipping a pair of 8000-ton duo combi machines to Advanced Drainage Systems‘ (ADS) subsidiary Infiltrator Water Technologies (IWT) in Winchester, Ky.
Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.
An Engel spokesperson told Plastics Technology that ADS and Infiltrator wanted to keep most of the key details around the machine close to the vest, but Engel says going forward it will be manufacturing even larger machines, including the possibility of presses with clamp forces exceeding 12,000 tons and shot weights of a few hundred kilograms. For these machines, maximum platen size would 13 by 10 ft, with the ability to run molds weighing up to 444,000 lb and offer material throughput of 4400 lb/hr.
Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.
Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.
The Stencil collection is the first series of aluminium pieces of furniture ever cast in fabric. It is the result of experimental research aiming at turning the complex aluminium casting technique into a flexible and low-cost system of production. In order to do so, the number of steps required along the process is reduced to its minimum and the need for complex and expensive infrastructures is avoided.
Improvements in nozzle design in recent years overcome some of the limitations of previous filter, mixing, and shut-off nozzles.
Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.
The Engel duo 130000/130000H/8200 combi machines each feature two 85,000 cm³ (approx. 2900 oz.) injection units capable of a combined total shot weight of 270 lbs (122 kg). In terms of footprint, the machines measure 96 feet (29.3 meters) long and 37 feet (6.4 meters) wide. Big no doubt, but in relation to their shot size and clamp force, Engel points out that these behemoths actually have a relatively small footprint made possible by the duo’s two-platen design.
Sent every Thursday and containing a selection of the most important news highlights. Plus occasional updates on Dezeen’s services and invitations to Dezeen events.
Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.
This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.
Economic flexibility arises from the lightness of the method that encourages locally set production facilities. Technical flexibility is brought through the use of extremely basic and low-cost re-usable mould systems made from raw flat materials. High-temperature resistant fabric is clamped in a steel stencil and the fused aluminum is poured into it. Unlike usual metal casting processes, once the mould is unclamped and the piece released, it can instantly be reused for another casting. This process does not create any waste as the aluminum left overs can be melted down and the fabric reused over and over.
The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.
"The Stencil proposal doesn't require any investment cost," he added. "All you need is an oven to melt aluminium, which is something you can find almost anywhere in the world in local foundries. It's even possible to melt aluminium with a simple torch – that's how I made my first try-outs."
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While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.
Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.
In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success
Our most popular newsletter, formerly known as Dezeen Weekly, is sent every Tuesday and features a selection of the best reader comments and most talked-about stories. Plus occasional updates on Dezeen’s services and breaking news.
Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution
Carretero studied industrial design in France and England before completing a Master's at Design Academy Eindhoven, where he submitted a polyurethane foam casting process as his final project.
Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics: Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.
Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products
Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.
When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.
After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.
Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions
technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.
Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.
Other projects by Carretero we've featured on Dezeen include a collection of lamps, tables and stools made by scraping a profile into hardening plaster and a domestic fan made from industrial components.
Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.
In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.
Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.
The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda: Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI
Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.
Infiltrator Water Technologies will use the machine’s 270-lb combined shot weight to injection mold water management products. Photo Credit: Engel
While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.
Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.
In a release, Jim Moran, business development manager at Engel North America, laid out the logistical challenges of transporting the machines from Austria to Kentucky. Actually, since each press was fully assembled and tested prior to shipping and then disassembled to be delivered to the U.S., the company was technically shipping components with 29 truckloads of parts eventually arriving in Kentucky from Austria, including the platens which were transported to and from St. Valentin via barge on the Danube River.
Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.
This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.
Materials: cast aluminium, varnished waterproof MDF, veneer Project assistants: Sabine Roth, Lauren Tortil, Jason Page, Vincent Tarisien, Paolo Sellmayer, Anaïck Lejart, Geoffroy Gillant Stencil was made possible thanks to the open-mindedness of the Beeldenstorm metal casting workshop (Eindhoven).
The weave of the fabric produced a textured pattern on the final pieces that wasn't intentional but was a pleasing by-product, he said.
Modifications to the common core pin can be a simple solution, but don’t expect all resins to behave the same. Gas assist is also worth a try.
Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).
A quarterly newsletter rounding up a selection of recently launched products by designers and studios, published on Dezeen Showroom.
Our most popular newsletter, formerly known as Dezeen Weekly, is sent every Tuesday and features a selection of the best reader comments and most talked-about stories. Plus occasional updates on Dezeen’s services and breaking news.
Special transportation was required for many parts of this huge machine. Pictured is the arrival of the 257,941 lb stationary platen at the Infiltrator facility in Winchester, Ky. Photo Credit: Engel
Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.
The designer wanted to create a flexible and low-cost system of production without the investment costs required by aluminium injection moulding.
Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.
In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.
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