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Automated Injection Molding Process Adjustments - plastic injection molding

Author:gly    Date: 2024-09-30    

In this collection of content, we provide expert advice on welding from some of the leading authorities in the field, with tips on such matters as controls, as well as insights on how to solve common problems in welding.

Any molder will tell you there’s a difference in working with electric vs. hydraulic drives. Servohydraulic is still hydraulic; a hybrid machine is something different. Imprecise use of terms causes needless confusion.

NPE2024: The injection molding machine suppliers has four machines running in its booth molding automotive, medical and consumer goods applications.

The Plastics Industry Association (PLASTICS) has released final figures for NPE2024: The Plastics Show (May 6-10; Orlando) that officially make it the largest ever NPE in several key metrics.

NPE2024: Arburg says the Allrounder 720 E injection molding machine premiere highlights the importance of the show and market.

After successfully introducing a combined conference for moldmakers and injection molders in 2022, Plastics Technology and MoldMaking Technology are once again joining forces for a tooling/molding two-for-one.

An integral supplier in the effort to fast-track COVID-19 vaccine deployment, Retractable Technologies turned to Arburg and its PressurePilot technology to help deliver more than 500 million syringes during the pandemic.

In this collection of articles, two of the industry’s foremost authorities on screw design — Jim Frankand and Mark Spalding — offer their sage advice on screw design...what works, what doesn’t, and what to look for when things start going wrong.

Mixed in among thought leaders from leading suppliers to injection molders and mold makers at the 2023 Molding and MoldMaking conferences will be molders and toolmakers themselves.

Mike Sepe has authored more than 25 ANTEC papers and more than 250 articles illustrating the importance of this interdisciplanary approach. In this collection, we present some of his best work during the years he has been contributing for Plastics Technology Magazine.

I was lucky to get an early look at many of the past half-century’s exciting developments in plastics. Here’s a selection.

Multiple speakers at Molding 2023 will address the ways simulation can impact material substitution decisions, process profitability and simplification of mold design.

Editor in chief of PlasticsToday since 2015, Norbert Sparrow has more than 30 years of editorial experience in business-to-business media. He studied journalism at the Centre Universitaire d'Etudes du Journalisme in Strasbourg, France, where he earned a master's degree.

Gifted with extraordinary technical know how and an authoritative yet plain English writing style, in this collection of articles Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

Across the show, sustainability ruled in new materials technology, from polyolefins and engineering resins to biobased materials.

Join KraussMaffei for an insightful webinar designed for industry professionals, engineers and anyone interested in the manufacturing processes of PVC pipes. This session will provide a comprehensive understanding of the technology behind the production of high-quality PVC pipes: from raw material preparation to final product testing. Agenda: Introduction to PVC extrusion: overview of the basic principles of PVC pipe extrusion — including the process of melting and shaping PVC resin into pipe forms Equipment and machinery: detailed explanation of the key equipment involved — such as extruders, dies and cooling systems — and their roles in the extrusion process Process parameters: insight into the critical process parameters like temperature, pressure and cooling rates that influence the quality and consistency of the final PVC pipes Energy efficiency: examination of ways to save material and energy use when extruding PVC pipe products

This month’s resin pricing report includes PT’s quarterly check-in on select engineering resins, including nylon 6 and 66.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Sustainability continues to dominate new additives technology, but upping performance is also evident. Most of the new additives have been targeted to commodity resins and particularly polyolefins.

Core Technology Molding turned to Mold-Masters E-Multi auxiliary injection unit to help it win a job and dramatically change its process.

Second quarter started with price hikes in PE and the four volume engineering resins, but relatively stable pricing was largely expected by the quarter’s end.

Introduced by Zeiger and Spark Industries at the PTXPO, the nozzle is designed for maximum heat transfer and uniformity with a continuous taper for self cleaning.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

As for his trusty sidekick, Birchmeier touts the authenticity and simplicity the whiteboard brings to his presentations.

There are currently only three videos up on Birchmeier’s YouTube channel. He would like to produce one or two each month — “as often as I have gaps in my work schedule,” he told me — but his consulting business, Birchmeier Plastic Solutions, apparently is not leaving him with much free time. A good problem to have, no doubt. In the future, he plans to film “press-side videos,” he told PlasticsToday. “I want to begin demonstrating methods and techniques on an actual injection molding machine, making parts,” Birchmeier said. In the meantime you can catch his act at NPE2024 in Orlando, FL, on May 6 to 10.

Eden Manufacturing was founded on a vision of vertical integration, adding advanced injection molding capabilities to a base of precision moldmaking and more recently bringing Swiss-type machining capabilities in-house.

Take a deep dive into all of the various aspects of part quoting to ensure you’ve got all the bases—as in costs—covered before preparing your customer’s quote for services.

This Knowledge Center provides an overview of the considerations needed to understand the purchase, operation, and maintenance of a process cooling system.

In this three-part collection, veteran molder and moldmaker Jim Fattori brings to bear his 40+ years of on-the-job experience and provides molders his “from the trenches” perspective on on the why, where and how of venting injection molds. Take the trial-and-error out of the molding venting process.

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

While the major correction in PP prices was finally underway, generally stable pricing was anticipated for the other four commodity resins.

Additive technology creates air pockets in film during orientation, cutting down on the amount of resin needed while boosting opacity, mechanical properties and recyclability.

In this collection, which is part one of a series representing some of John’s finest work, we present you with five articles that we think you will refer to time and again as you look to solve problems, cut cycle times and improve the quality of the parts you mold.

While prices moved up for three of the five commodity resins, there was potential for a flat trajectory for the rest of the third quarter.

Sodick Plustech’s VR-G and MS-G2 Series both utilize the company’s proprietary V-Line technology, separating plasticizing and injection functions, and have upgraded displays, energy efficiency, response time and more.

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Plastics Technology covers technical and business Information for Plastics Processors in Injection Molding, Extrusion, Blow Molding, Plastic Additives, Compounding, Plastic Materials, and Resin Pricing. About Us

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Plastics Technology’s Tech Days is back! Every Tuesday in October, a series of five online presentations will be given by industry supplier around the following topics:  Injection Molding — New Technologies, Efficiencies Film Extrusion — New Technologies, Efficiencies Upstream/Downstream Operations Injection Molding — Sustainability Extrusion — Compounding Coming out of NPE2024, PT identified a variety of topics, technologies and trends that are driving and shaping the evolution of plastic products manufacturing — from recycling/recyclability and energy optimization to AI-based process control and automation implementation. PT Tech Days is designed to provide a robust, curated, accessible platform through which plastics professionals can explore these trends, have direct access to subject-matter experts and develop strategies for applying solutions in their operations.

Formerly a showroom for early-aughts-era Van Dorn hydraulics, the newest additions to Drummond Industries’ transforming fleet are all-electric Niigata injection molding machines.

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I guess you could call it a gimmick, but Brandon Birchmeier is sticking with his beloved whiteboard. The 20-year veteran of the injection molding industry, and now head of a consultancy serving plastics processors, started a YouTube channel a few months ago. In the Injection Molding — The Whiteboard Sessions videos, Birchmeier addresses the latest technologies and trends from a processor’s perspective, illustrating his concepts on a whiteboard, of course. He will be taking the show on the road next month, when he hosts a live version of The Whiteboard Sessions at NPE2024.

Before striking out as a consultant, Birchmeier was technical director at iMFLUX for 10 years, where he applied new control and adaptation concepts to the injection molding process. During that time he was responsible for 23 patents related to his work. He also spent some time at Rain Bird and Johnson Controls as a process engineer and holds a BS in plastics engineering technology from Ferris State University in Big Rapids, MI.

Mold maintenance is critical, and with this collection of content we’ve bundled some of the very best advice we’ve published on repairing, maintaining, evaluating and even hanging molds on injection molding machines.

Join Wittmann for an engaging webinar on the transformative impact of manufacturing execution systems (MES) in the plastic injection molding industry. Discover how MES enhances production efficiency, quality control and real-time monitoring while also reducing downtime. It will explore the integration of MES with existing systems, emphasizing compliance and traceability for automotive and medical sectors. Learn about the latest advancements in IoT and AI technologies and how they drive innovation and continuous improvement in MES. Agenda: Overview of MES benefits What is MES? Definition, role and brief history Historical perspective and evolution Longevity and analytics Connectivity: importance, standards and integration Advantages of MES: efficiency, real-time data, traceability and cost savings Emerging technologies: IoT and AI in MES

While the melting process does not provide perfect mixing, this study shows that mixing is indeed initiated during melting.

The old-school approach also is a nod to “professors who could demonstrate their knowledge in lectures on a simple chalkboard or whiteboard. I think PowerPoint has diminished that technical mastery to a certain degree,” said Birchmeier.

NPE2024: Absolute Haitian says Generation 5 of the servo-hydraulic Haitian and electric Zhafir machines lines emphasize efficiency, performance and intelligence.

technotrans says climate protection, energy efficiency and customization will be key discussion topics at PTXPO as it displays its protemp flow 6 ultrasonic eco and the teco cs 90t 9.1 TCUs.

On top of that, Birchmeier will be moderating the Additive Manufacturing and Mold Building educational session on May 8 at 1 p.m. He will be joined by panelists from Westminster Tool, Mantle, Accede Mold & Tool, and the HTS Group.

The live session, an offshoot of his YouTube channel devoted to injection molding issues, is scheduled for Monday through Thursday at the Bottle Stage at 4 p.m.

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Boy will debut three new models in its Electric series of machines, which feature a redesigned and more compact drive and inverter technology.

When, how, what and why to automate — leading robotics suppliers and forward-thinking moldmakers will share their insights on automating manufacturing at collocated event.

Despite price increase nominations going into second quarter, it appeared there was potential for generally flat pricing with the exception of a major downward correction for PP.

The live Whiteboard Session is scheduled for Monday through Thursday at the NPE2024 Bottle Stage at 4 p.m. Birchmeier will be joined by guests covering topics such as mold simulation, conformal cooling, design of experiment, and constant pressure molding for sequential valve gating.

Successfully starting or restarting an injection molding machine is less about ticking boxes on a rote checklist and more about individually assessing each processing scenario and its unique variables.

In a time where sustainability is no longer just a buzzword, the food and beverage packaging industry is required to be at the forefront of this innovation. By adopting circular packaging processes and solutions, producers can meet regulatory requirements while also satisfying consumer demand and enhancing brand reputation. Join Husky to learn more about the broader implications of the circular economy — as well as how leading brands are leveraging this opportunity to reduce costs, increase design flexibility and boost product differentiation. Agenda: The cost and operational benefits of embracing circularity Key materials in circular packaging — including rPET and emerging bioplastics How to design a circular food and beverage package Strategies for selecting sustainable closures to future-proof packaging solutions Optimization and streamlining of production processes for enhanced efficiency How Husky Technologies can enable your sustainable success

"In our new world of AI and digital content, it's hard to know what can be trusted and where content necessarily comes from,” he told PlasticsToday. “Written words and now photographs can be auto-generated in ways unimaginable only a few years ago. When it's just me standing in front of a whiteboard, it's completely authentic.”

The Korean maker of injection molding machines featured eight machines in its nearly 14,000-square-foot booth with additional presses at Yushin and Incoe’s booths, as it targets 20% market share.

NPE2024: Arburg’s debut of the 310-ton Allrounder 720 E Golden Electric extends the tonnage range of the electric series and marks the first global press premiere outside of Germany.

NPE2024: A slimmed-down version of Engel’s all-electric, e-mac injection molding machine is among eight displays, which also include LSR micromolding, quick mold changes and a cube mold.

In essence, his YouTube channel targets process engineers and process technicians who are looking for different perspectives when it comes to injection molding process development. “I’m hoping to influence their thinking and approach when caught in a troubleshooting tailspin, so I want the content to be easy to digest. Many times these folks are the last line of defense when dealt a less than ideal deck of cards — part design, mold design, equipment capability — and I'm just trying to add to their tool belt to help in those scenarios,” said Birchmeier.

The aim of this presentation is to guide you through the factors and the numbers that will help you determine if a robot is a smart investment for your application. Agenda:  Why are you considering automation? What problems are you trying to solve? How and why automation can help Crunch the numbers and determine the ROI

Say “manufacturing automation” and thoughts immediately go to the shop floor and specialized production equipment, robotics and material handling systems. But there is another realm of possible automation — the front office.

Ultradent's entry of its Umbrella cheek retractor took home the awards for Technical Sophistication and Achievement in Economics and Efficiency at PTXPO.

Learn about sustainable scrap reprocessing—this resource offers a deep dive into everything from granulator types and options, to service tips, videos and technical articles.

Processors with sustainability goals or mandates have a number of ways to reach their goals. Biopolymers are among them.

August 29-30 in Minneapolis all things injection molding and moldmaking will be happening at the Hyatt Regency — check out who’s speaking on what topics today.

NPE2024: Sumitomo SHI Demag’s show focus is on the application of all-electric injection molding machine technology for a variety of markets and components.

NPE2024:  Chen Hsong has three injection molding machines in its booth, including 2-platen, hybrid and a next-generation line with improved platen and toggle design.

Resin drying is a crucial, but often-misunderstood area. This collection includes details on why and what you need to dry, how to specify a dryer, and best practices.

Join Engel in exploring the future of battery molding technology. Discover advancements in thermoplastic composites for battery housings, innovative automation solutions and the latest in large-tonnage equipment designed for e-mobility — all with a focus on cost-efficient solutions. Agenda: Learn about cutting-edge thermoplastic composites for durable, sustainable and cost-efficient battery housings Explore advanced automation concepts for efficient and scalable production See the latest large-tonnage equipment and technology innovations for e-mobility solutions

Join this webinar to explore the transformative benefits of retrofitting your existing injection molding machines (IMMs). Engel will guide you through upgrading your equipment to enhance monitoring, control and adaptability — all while integrating digital technologies. You'll learn about the latest trends in IMM retrofitting (including Euromap interfaces and plasticizing retrofits) and discover how to future-proof your machines for a competitive edge. With insights from industry experts, it'll walk you through the decision-making process, ensuring you make informed choices that drive your business forward. Agenda: Maximize the value of your current IMMs through strategic retrofitting Learn how to integrate digital technologies to enhance monitoring and control Explore the benefits of Euromap interfaces and plasticizing retrofits Understand how retrofitting can help meet new product demands and improve adaptability Discover how Engel can support your retrofitting needs, from free consultations to execution

Across all process types, sustainability was a big theme at NPE2024. But there was plenty to see in automation and artificial intelligence as well.

Discover how artifical intelligence is revolutionizing plastics processing. Hear from industry experts on the future impact of AI on your operations and envision a fully interconnected plant.

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