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The Ultimate Guide to Low-Volume Injection Molding - low volume injection moldin

Author:gly    Date: 2024-10-15    

With our extensive knowledge of the medical device industry, we can assist our clients in ensuring that the standardized, engineered, and high-performance injected devices are to international standards.

The method is the go-to procedure for manufacturing state-of-the-art medical supplies because it offers countless advantages.

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ENGEL ES 330/80 HL injection moulding machine was built in Austria in 1995. A highly reliable and efficient machine equipped with high-end components, is used in the processing of plastics by injection moulding. The combination of high mould clamping force and a powerful screw with a diameter of 35 mm guarantees the high quality of the manufactured products.

The primary necessity for injection molding of medical plastics is biosafety, and chemical solidity since these items will come in contact with the human body and/or drugs, and the materials must not induce harm to the human body or leave toxic substances in organs and tissues.

A. Most material is application specific. If you need material specified for your application, SEISA can help and offer guidance. Often several resins can be sampled, but the customer has the last approval before proceeding.

A. One of the most frequent questions for customers looking to source plastic injection mold is, “How much will a plastic injection mold cost?” It’s one of the essential questions since the actual mold describes the most critical cost in upfront production costs. Tight-tolerance, precision molds completed from the best steel available should last many years. Many aspects go into deciding the total cost.

Our medical device injection molded parts and prototyping services stick to the highest accuracy, precision, and quality levels. We offer a wide range of presses, exceptionally engineered for the application of medical devices.

With no minimum order amounts and a free prototype tool with on-demand manufacturing orders, we’re your partner to get to market faster for projects like:

Having the proper devices and the best technology allows us to provide our customers with products that can compete globally and meet regulatory standards.

From plastic prototyping to production molding, SEISA’s custom injection molding service is perfect for manufacturing high-quality molded parts in a rapid lead time. Powerful manufacturing facilities with solid and precise machines ensure the same mold tool for making compatible parts.      In addition, we deliver expert consultation on each injection molding order, including mold design guidance, materials, and surface finishes section for your end-use applications and shipping methods.

Material selection for medical injection molding is of utmost importance. We at Seisa Medical always offer you the finest services. The proper material defines the safety and durability of the product. It is essential not only for reducing costs but also to make profits. Our team of experts can help you choose suitable material for your needs.

A. The part’s geometry, the number of parts needed, the tooling budget, and the application part used will influence the decision to inject mold the characteristics.

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As noted above, many plastics are open for medical injection molding operations. Each plastic keeps distinct qualities that impact how it performs in exact applications. Some of the critical factors in evaluating when choosing between the material options include:

For Seisa, choosing a suitable plastic injection molding machine is one of the essential rules for manufacturing parts with the highest quality.

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Seisa produces durable and reliable medical-grade components that meet our client’s satisfaction and make them competent in medical device markets through medical injection molding.

We are working with our specialists, who have 40+ years of experience in the injection molding industry, to complete backtracking from prototyping to production efficiently.

Contact us with your design requirements, and we will assist you in determining which medical molding process and material are most acceptable for your application. Some parts might not be suitable for medical injection molding; if that is the case, we will help you discover a process that will work for you.

The injection moulding machine works with injection moulds with a height from 170 to 370 mm, which placed on 710 x 660 mm platens are closed with a force of 80 tonnes. The machine is equipped with an ENGEL CC100 CNC controller for setting injection moulding process parameters, an ENGEL ERC 23/1-CH servo-driven multi-axis robot and a pneumatic and hydraulic core. The tie-bar-less injection moulding machine weighs 5300 kg.

A. Specific certifications verify a supplier’s commitment to quality and KAIZEN. They display that buyers and procurement specialists are dealing with a manufacturer that has achieved the highest standards in the industry. As buyers develop more sophisticated, they want to see more accountability and quality reviews throughout their supply chain. At Seisa, we use essential quality manufacturing standards to deliver innovative plastic injection manufacturing solutions for our clients and continuously look for ways to improve and purify our processes.

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