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Techniques for Polishing Molds - Kemet International - injection mold polishing

Author:gly    Date: 2024-10-15    

We have upgraded our proven duo injection moulding machine to the duo tech: Larger mould space with the same footprint, higher performance of the injection unit and even shorter dry cycle times enable you to further increase your output.

The first production cell to form three organic sheets of different thicknesses and design plus a high-quality visible surface in the same process step.

Special tools are no longer required for quick and easy melt cylinder changes. Together with the modular nozzle concept of the large injection moulding machine, downtimes are reduced. Our well-thought-out solution saves valuable time.

Special tools are no longer required for quick and easy melt cylinder changes. Together with the modular nozzle concept of the large injection moulding machine, downtimes are reduced. Our well-thought-out solution saves valuable time.

The efficient ENGEL ecodrive servo-hydraulics ensure high economic efficiency in the production of large-volume or large-area parts. It is included in the standard scope of the entire duo series. Thanks to the demand-based pump output, the motors are at rest and do not consume any energy when the machine is at a standstill during cooling, for example.

Equipped and experienced to satisfy your short-run, low-volume needs. Our quick-mold-change systems and Master Unit Dies enable us to make efficient mold changes, saving you time and money. We use proprietary batch molding procedures to optimize every aspect of short-run work. From purchasing and drying small lots to resource scheduling and shop floor sequencing, we provide unparalleled value from start to finish during short-run projects.

Transport boxes with recycled material in the core are produced on a big duo injection moulding machine using the ENGEL skinmelt plasticising process.

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The efficient ENGEL ecodrive servo-hydraulics ensure high economic efficiency in the production of large-volume or large-area parts. It is included in the standard scope of the entire duo series. Thanks to the demand-based pump output, the motors are at rest and do not consume any energy when the machine is at a standstill during cooling, for example.

Two reinforced and movable platens with linear guides for up to 900 t and sliding guides from 1000 t. Excellent platen parallelism and reduced tool wear.

Many complex, high-precision industrial applications are small run by nature. As specialists in custom plastic injection molding these types of components, we are committed to providing the same level of dedicated customer service on short-run programs as on our longer-running work.

Thanks to sophisticated barrel cooling, the hydraulic injection unit delivers excellent injection performance. Optimised screw geometries guarantee high plasticising performance, too. The ecodrive servo-hydraulic drive saves energy.

Single-step process combining decoration and scratch-resistant surface protection in one production step by means of IMD and PUR coating.

Electric cars often have higher demands on the quality of injection moulded components than combustion models. An application example from the automotive supplier Krug shows how ENGEL machines ensure the quality required for this.

Expertise in injection moulding automation at all levels. From the injection moulding machine, to the robot and conveyor belt systems, to third-party peripherals. Everything from a single source.

Our digital solution iQ clamp control automatically determines the optimum clamping force. This reduces mould wear. Mould breathing is always kept within the ideal range and scrap is reduced.

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Our customer portal provides ENGEL customers with a wealth of additional information on our injection moulding machines:

With a clamping force of 55,000 kN, a shot weight of 27,500 g and a cycle time of 140 sec, the duo 5500 produces 1100-L waste containers.

duo fast track: Our duo fast track with short delivery time is the choice when you need a quickly available injection moulding machine.

The CC300 is an innovative machine control system with modern operating logic, self-explanatory navigation and individual configuration options. Robots and peripherals are fully integrated.

With ENGEL, you get a complete solution for your requirements in the automotive industry. From the machine to automation and peripherals to permanent support for your production from our application engineers.

The duo is a large and variable injection moulding machine with a standardised modular principle and compact external dimensions. This saves valuable floor space. With numerous option packages, the concept can be customised from basic requirements to turnkey solutions.

We have positioned our duo series to offer breadth and flexibility. So you will always find the right two-platen injection moulding machine depending on the for your application.

duo speed: The fast duo speed is tailor-made for large-volume containers and similar products with a high flow path/wall thickness ratio.

The duo is a large and variable injection moulding machine with a standardised modular principle and compact external dimensions. This saves valuable floor space. With numerous option packages, the concept can be customised from basic requirements to turnkey solutions.

Thinking ahead in plastics processing. Innovative and resource-saving technologies and processes. For every requirement in modern injection moulding.

A faster alternative to custom plastic injection molding. Ideal for prototyping and low-volume production, our 3D-printing capabilities give us the ability to manufacture durable, high-precision, high-quality parts in small runs. Learn more about our 3D-printing services.

Equipped with a customised range of functions, a PP compound with 30 % post-consumer recyclate is processed using standard components.

duo combi: The duo combi is the high-performance, multi-component, large-scale machine with a wide variety of different injection unit combinations.

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Our digital solution iQ clamp control automatically determines the optimum clamping force. This reduces mould wear. Mould breathing is always kept within the ideal range and scrap is reduced.

Thanks to exposed tie bars, the duo large injection moulding machine has a supremely clean and flexible mould area. Large moulds and robots, as well as removal heads, find enough space to work efficiently.

The duo large injection moulding machine features a flexible layout and compact external dimensions. Suitable for various applications: from transport boxes to dashboard carriers to large rainwater tanks. Available with clamping forces from 3,500 kN to 55,000 kN, with more available on request.

The complexity of the applications continues to increase. In the future, we also want to support research work. That is why we have invested for the future. The large duo injection moulding machine is unique in its versatility.

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