Our helpful design aid demonstrates part features that are too thin or too thick, bad bosses, right and wrong ribs, and other considerations to be mindful of while designing parts for injection molding.

COPE is a copolymer consisting of hard crystalline polyester regions and soft amorphous segments. It’s noted for its high temperature resistance, tear strength, and impact strength. It also has good creep resistance and low moisture absorption.Applications: Furniture, auto boots, bumpers, prosthetics

Our digital factories create prototypes and low-volume parts fast, while our manufacturing network, offers advanced capabilities and volume pricing.

Thermoplastic elastomers (TPEs) differ from thermoset elastomers in the way their molecules attach to each other. Another difference is that TPEs can be processed on conventional injection molding machines. The resin is heated beyond its melting point, molded into shape, then cooled by the mold to solidify into its final form.

Get machined parts anodized and chromate plated with our quick-turn finishing option. Eligible materials include aluminum 6061/6082 and 7075.

Meanwhile, thermoset elastomers such as liquid silicone rubber (LSR) are molded into shape at lower temperatures, then high heat from the mold chemically crosslinks the polymer. This strengthens bonds between molecules.

There can be substantial differences between each type of TPE and even the formulation of each subtype, so it’s important to pick the right material when considering part longevity and cost.

This copolymer consists of hard polyamide blocks alternating with soft elastomeric blocks. PEBA is noted for its good flex fatigue, creep, and impact resistances. It also does well in high temperatures, has a low compression set.Applications: Medical equipment, sports equipment, electronics

These plastics are made up of hard styrene regions and “soft” elastomeric regions arranged in alternating blocks, typically mixed with a more rigid polymer such as polypropylene. There are many different SBCs, so properties are often dependent on specific formulation. SBC is the softest and most flexible of all TPEs. It has a glossy surface, high elongation, good transparency, and good abrasion resistance.Applications: Soft touch handles, buttons, knobs, grips; gel inserts

This is a “hard” polyolefin (typically polypropylene) blended with “soft” non-crosslinked rubber regions. Its high hardness yields a tough product with high impact strength. Some grades are weather-resistant. It has a low compression set and, unlike TPU, is comparatively inexpensive.Applications: Automotive interior: dash, bumpers, roofing

Proto Labs, Inc. 5540 Pioneer Creek Dr. Maple Plain, MN 55359 United States P: 877-479-3680 F: 763-479-2679 E: [email protected]

We sometimes get questions about how thermoplastic elastomers (TPEs) differ from thermoset elastomers and which of the various TPEs would work best for a given part. One of the most fundamental differences between a part made with thermoplastics and one made with thermosets has to do with the chemistry that happens when the part is formed.

TPEs also provide the advantage of being able to be processed on the same equipment as standard thermoplastic resin, allowing for more optimized processes such as overmolding or multi-shot molding.

One big difference between the two is that because they don’t undergo crosslinking during molding, TPE parts can return to a molten state, permitting recycling.

This is a block copolymer with alternating hard and soft regions on its molecular backbone, containing urethane linkages. TPU is noted for its mid-to-high hardness, good clarity, moderate compression set, and good wear, abrasion, and tear resistance. It’s suitable for outdoor applications and must be dried prior to molding. It’s also rather expensive. TPU is also distinguished as the only TPE available for 3D printing.Applications: Protective cases, sporting equipment, medical equipment, footwear, in-line skate wheels

This is a hard thermoplastic material with regions of softer cross-linked rubber dispersed throughout its polymer matrix. In general, it offers a “soft” feel, matte finish, and high compression set. Be aware that it is not available in clear.Applications: Seals, boots and grommets, bumpers, under-hood applications

Tough Black (Loctite Henkel 3843) and Ceramic-Filled (BASF 3280) are two new advanced photopolymer materials now available for 3D printing.