The customer is a Tier 1 international automotive supplier with an emphasis on innovation and technology. The company’s products include automotive exteriors, closures, roof systems, and seating – to name a few.

PEEK plastic is processed through an injection molding machine and unique molds to form raw plastic materials into the parts you need. The plastic is melted into the injection molding machine and then into your customized mold. Once the plastic cools and hardens, it’s transformed into a strong and durable plastic part for your project or industry. For PEEK injection molding Ohio, processing temperatures ideally need to be somewhere between 662°F-752°F. For the best PEEK injection molding process, it is crucial to keep the PEEK plastic clean and dry. If your PEEK plastic is in pellet form, you can dry them on trays that circulate in an oven for 2-3 hours. To keep your PEEK plastic clean, keep any contaminants away during PEEK processing. For the best PEEK injection moulding performance, additives found in PEI plastic can be pre-compounded into PEEK plastic to make it ideal for injection molding.

If you’re new to two-shot plastic injection molding, you might think it is more complex, more expensive, or more time consuming than other plastic molding processes. Taken alone, those may be true, but two-shot also creates considerable functionality and cost savings.

PEEK plastic, also known as polyether ether ketone is a high-performance thermoplastic polymer. PEEK plastic is available in blocks, rods, powders, or pellets. Many parts made from PEEK are found in environments where temperature or chemical exposure poses a problem. PEEK plastics are not designed for every day or generic use. They are specially engineered plastics that are designed for very specific applications.

You can rest assured you’re getting the quality you need at a competitive market price when you choose us for your two-shot molding solutions.

If you know that you are in need of processed PEEK plastic, consider reaching out to PEEK plastic manufacturers. Injection molding companies in Ohio will know exactly how to transform your exact PEEK material into the durable part that you need. Companies that specialize in CNC machined plastic can produce PEEK plastics of larger sizes and in more quantities. No matter what process you decide to choose, contact a custom plastic manufacturer today.

Plastic has evolved tremendously since its first uses in society, and every day, new uses and modifications are discovered. In today’s advanced world, engineered plastics such as PEEK are sought after to replace metals and increase the performance of certain parts.

Two-shot injection molding is the ideal plastic molding process for complex, multi-color, and multi-material plastic products, especially in high-volume production scenarios.

When a major automotive OEM failed a side impact crash test, they relied on their Tier 1 supplier and us to develop a two-shot injection molding solution to reinforce the vehicle’s frame.

Two-shot molding allows multiple components to be molded with a single tool, reducing the amount of labor needed to run your parts and eliminating the need to weld or join components after the molding process.

From consumer goods to construction, two-shot molded components are used in nearly every industry, but are most commonly found in applications requiring high functionality.

Two-shot injection molding allows for the creation of complex mold designs that incorporate multiple materials for functionality that cannot be achieved through other molding processes.

Two-shot is carried out within a single tool, allowing for lower tolerances than other molding processes, a high level of accuracy and repeat-ability, and reduced scrap rates.

Two-shot injection molding reduces the number of components in a finished assembly, eliminating an average of $40K in development, engineering, and validation costs associated with each additional part number.

A PEEK plastic CNC machine is the second most common type of PEEK processing. CNC, or computer numerical control, is the automated control of machining tools by a computer. CNC machines process materials by following a coded programmed instruction instead of a manual operator.  CNC machined plastic is made by machining in the mass of a plastic block by milling machines with 3 axes with digital control. PEEK CNC machining is popular because it is the most efficient and economical option for the rapid production of prototypes and plastic models. The automated CNC machine is controlled by a computer that determines the path of the machine cutter according to the 3D file created. No molds are needed in CNC machining, therefore reducing startup time and costs. CNC plastic machining is ideal for parts larger than 600mm.

The first is similar to traditional injection molding: A shot of resin is injected into a mold and cooled to form a solid part. In the second phase, the just-molded part is transferred to a second mold via a rotating platen or a robotic arm, and receives the second shot of resin – in, through or around certain parts of the first molded part, depending on the design. The two plastic resins then form a molecular bond and the multi-resin molded part is cooled and ejected.

Maybe you’ve been turned off by a manufacturer’s quality or delivery issues? We’re here to tell you that you deserve better!

Compared to other methods of plastic molding, two-shot is ultimately a more cost-efficient way of producing an assembly with multiple components. Here’s why:

It requires high levels of technical expertise and attention to detail, and even the smallest mistakes can cost big money, especially in high-volume production scenarios. That’s why it’s critical to find a highly capable supplier. Look for excellent supplier quality scorecards, defined processes to mitigate against flash, flow lines, and short-shots, and contingency plans to expand capacity as your business and your two-shot molding needs grow. Once you find a supplier, involve them early on in the design phase of your part. They can identify potential problem areas and engineer value into your product.

When tolerances and on-time-delivery are important, OEMs choose us for two-shot injection molded parts. We’re more than a manufacturer. We’re problem-solvers, working both with customers and vendors to build functionality, safety, and efficiency into everything we produce.

PEEK plastics can be manufactured in two different ways: PEEK injection molding or PEEK machining. Read on to learn about the two different types of PEEK processing.