
Rapid Prototype Injection Molding Services - prototype injection molding
Author:gly Date: 2024-10-15
With our plastic injection molding machine, we can craft custom plastic parts for those looking to achieve specific mechanical and aesthetic features. Our goal is to help you produce high-quality plastic parts that meet your specifications and exceed your expectations.
Nicolet Plastics is a Carbon 3D Production Partner which provides on-demand manufacturing and tool-free design flexibility and speed.
Polyamides are very commonly used in many polymer injection mouldings to create plastic products for a wide range of applications in a variety of industries. Nylon injection molding can be used to create a variety of products like electrical insulation and product packaging.
Injection molding is a manufacturing process in which Nicolet Plastics specializes in. It’s all about producing plastic parts in high quantities, performed by injecting melted materials (typically plastic) into molds. We often utilize this mass production process to manufacture hundreds or thousands of identical plastic items.
The first project I ever worked on with Nicolet Plastics, Inc. was in the mid 80’s, and since then the partnership has only grown stronger. Nicolet is willing to try anything to produce the results the client is looking for. They are on the cutting edge with tooling, equipment and design capabilities. Their design review team provides excellent input; they are creative solution-finders and are very easy to work with. NPI delivers a timely response on product and a quick turn around on tools. When challenged with difficult mold designs Nicolet is able to simplify the process, thereby reducing costs. Utilizing their in-house rapid prototype machine allows the toolmaker to better understand how the tool needs to be created. One quality control advantage that Nicolet provides for the customer is their storyboards, which detail the proper measurements and color specifications of each piece. Through this self-certification process, Nicolet offers customers the assurance of knowing that each piece is manufactured to exact specifications. I have come to expect that quality work will always be there. You don’t realize how good Nicolet is until you try to compare quality and price somewhere else. From the President of the company to the guys in shipping, the folks at Nicolet are host, hardworking and down to earth, some of the best people I’ve ever worked with.
The first project I ever worked on with Nicolet Plastics, Inc. was in the mid 80’s, and since then the partnership has only grown stronger. Nicolet is willing to try anything to produce the results the client is looking for.
Speed of innovation is a great advantage in a competitive global market where getting ahead means reducing the costs behind the product.
Working with us means we will answer any questions you may have about injection molding. We’re one of the most trusted injection molding companies that will guide you through the process, so you understand how we can finish the project and deliver perfect results. No matter how large your orders may be, we’re ready to work with you to create an innovative design that fits your standards.
From the President of the company to the guys in shipping, the folks at Nicolet are host, hardworking and down to earth, some of the best people I’ve ever worked with.
Mercury Marine is very selective in who they use as suppliers. Companies must meet the high quality standards and flexibility that Mercury Marine requires. Nicolet Plastics has consistently met these criteria. Nicolet Plastics and Mercury Marine engineering and purchasing departments worked together to redesign and prototype an existing part. Each prototype met all the specialized criteria, and through combined innovation Nicolet Plastics was able to move the part into production. The cost came in very low, allowing Mercury Marine to save money and use a better quality part. Nicolet Plastics adapts very quickly to change, can do custom work and provides each client with the personal attention they deserve.
Our people make a difference. For over 30 years, this is how Nicolet Plastics has achieved steady growth amidst a highly competitive landscape.
We stand behind the molds we source and run. Tools are guaranteed per the quoted cycles and receive the proper maintenance to ensure long term performance.
Responsive service is key to a successful project. We use a cloud-based, interactive project management solution to allow for 24/7 access to the project status.
The most common forms of nylon used to create custom moulded plastic parts are PA 6 and PA 66. The main differences between these types of nylon material are in their structure. Nylon 6 (PA6) exhibits lower mould shrinkage which results in a stable final product, while nylon 66 (PA66) has greater mould shrinkage when it cools and solidifies, so this needs to be taken into account as the shape of the final product will differ. While PA6 and PA66 have slightly different characteristics, they do have similar properties.
They want to be involved in the entire process of your project so they can truly understand the objectives that need to be fulfilled. In my experience, it is rare to find a plastic injection molding company that has the combination of in-house tooling and molding that they do. The quality produced is phenomenal.
Contact us now for all your plastic part needs, whether it’s a complex or simple design. We’ll guide you through the process – from concept to completion.
Time-to-market is critical to being competitive. We pushed Nicolet Plastics to provide tools within a very aggressive timeline and they delivered samples in just six weeks.
If you’re looking for custom polyamide injection moulding, call Fern plastics today on 01902 758282 or contact our experienced technical staff who will be happy to assist.
We’re one of the most trustworthy plastic injection molding companies you can go to for excellent plastic parts. We’re passionate about injection molding and continuously strive to enhance our capabilities. Plus, our state-of-the-art injection molding facility is equipped with the latest injection molding machines.
Need to transfer your existing plastic mold or develop a new one? We share our experience and best practices that have stood the test of time.
This page is for informational purposes only. Fern Plastics provides injection moulding services and does not supply the material.
Nicolet Plastics is an outstanding company. They are knowledgeable, easy to work with, provide exceptional customer service, produce high quality parts, provide flexible lead times, are always competitive on price and do precision color matching work.”
Nylon is formed in two ways, either through a condensation reaction between diamines and dibasic acids or by a process of opening a lactam monomer. The numerical identification of nylon relates to the way the nylon was produced. For example, Nylon 66 is created using a condensation reaction and produces a nylon type with two identifying numbers. The first number relates to the number of carbon atoms in the diamine and the second number represents the number of atoms in the acid. Nylon 6 is produced by opening a lactam monomer and the numerical identification of 6 represents the number of atoms in the lactam monomer.
We’ve put together a basic glossary of terms to help customers better understand their project quote and molding technology options.
Some of the types of nylons include: Nylon 6 (PA6) Nylon 66 (PA 66) Nylon 6,12 (PA 6,12) Nylon 4,6 (PA 4,6) Nylon 12 (PA12)
Primarily, injection molding is used to create different objects, from everyday household items to parts for cars, computers, and much more.
Nylon has very high durability and is lighter and cheaper than aluminium making it a great choice for many applications. Using nylon materials for injection molding results in an end product that is easy to paint and has an excellent surface appearance. Polyamides are extremely hardwearing and strong and are often used to replace metal parts. Additives like fibreglass are often introduced to create a more robust end product.
Although there are many advantages to nylon injection moulding, there are some nylon disadvantages to consider that can affect the results of your injection moulded product.
Our clients are involved in the project, ensuring they get the desired results. Every industry has different needs and specifications, so we want our clients to know the process from start to finish.
Using an injection molder to fulfill large orders provides an extensive range of advantages that can help us meet any project or demand you may have. These include:
With its extreme versatility and strength, nylon material makes an excellent alternative to metal products. At Fern Plastics we specialise in the manufacturing of plastic injection moulds. We create bespoke nylon parts using custom injection moulding processes.
Time-to-market is critical to being competitive. We pushed Nicolet Plastics to provide tools within a very aggressive timeline and they delivered samples in just six weeks.
Nicolet Plastics adapts very quickly to change, can do custom work and provides each client with the personal attention they deserve.
They are on the cutting edge with tooling, equipment and design capabilities. Their design review team provides excellent input; they are creative solution-finders and are very easy to work with. NPI delivers a timely response on product and a quick turn around on tools.
Nylon (Polyamide or PA) is recyclable through mechanical and chemical recycling methods, as well as upcycling techniques. Mechanical recycling involves collecting and processing Nylon waste into new products, although the material may experience some degradation with each cycle. Chemical recycling breaks down Nylon into its constituent monomers for the synthesis of new Nylon, potentially yielding higher-quality material, but it is more complex and may require greater investment.
Mercury Marine is very selective in who they use as suppliers. Companies must meet the high quality standards and flexibility that Mercury Marine requires. Nicolet Plastics has consistently met these criteria.
Nylons are a part of the group of plastics called Polyamides (PA) and are available in a variety of material types each with very different properties. Polyamides are generally tough thanks to their semi-crystalline structure. This synthetic thermoplastic polymer is widely used in plastic injection moulded products and can be blended with other engineering plastics to improve certain aspects of performance.
When challenged with difficult mold designs Nicolet is able to simplify the process, thereby reducing costs. Utilizing their in-house rapid prototype machine allows the toolmaker to better understand how the tool needs to be created. One quality control advantage that Nicolet provides for the customer is their storyboards, which detail the proper measurements and color specifications of each piece. Through this self-certification process, Nicolet offers customers the assurance of knowing that each piece is manufactured to exact specifications. I have come to expect that quality work will always be there. You don’t realize how good Nicolet is until you try to compare quality and price somewhere else.
A materials overview for common plastic mold materials. Compare relative cost, mechanical properties, molding characteristics, and more.
With our differentiated and exceptional skills and expertise, we can create better plastic parts according to your needs and preferences. Our full-service custom injection molding service allows us to work with you every step of the way.
We’ve pulled together these resources to answer our the most common topics and questions that come up when working on new plastic part designs.
Nicolet Plastics is an award-winning plastic injection molding engineering company that provides full-service custom injection molding to customers, including the latest 3D metal printing technology for the tooling industry. So, we’re your trusted plastic injection mold manufacturer that strives to provide customers with the results they deserve.
We take on complex injection mold projects, a challenge we’re willing to take on to deliver innovative products. Doing business with us means we can help you develop a fantastic injection molded plastic design that will work with whatever project it’s intended for.
Nicolet Plastics is a custom plastic injection molding manufacturer that’s focused on enhancing our clients’ success by creating superior plastic components, all while maintaining a commitment to speed, adaptability, and versatility. We collaborate with you to develop designs that optimize value. Excitingly, we've embraced Mantle 3D metal printing for rapid production tooling, bringing the future to the present!
Nicolet Plastics and Mercury Marine engineering and purchasing departments worked together to redesign and prototype an existing part. Each prototype met all the specialized criteria, and through combined innovation Nicolet Plastics was able to move the part into production. The cost came in very low, allowing Mercury Marine to save money and use a better quality part.
I have been working with Nicolet Plastics for 13 years and have never been disappointed. The people at Nicolet Plastics have a true open door policy, and extreme flexibility.
I have been working with Nicolet Plastics for 13 years and have never been disappointed. The people at Nicolet Plastics have a true open door policy, and extreme flexibility. They want to be involved in the entire process of your project so they can truly understand the objectives that need to be fulfilled. In my experience, it is rare to find a plastic injection molding company that has the combination of in-house tooling and molding that they do. The quality produced is phenomenal. Nicolet Plastics is an outstanding company. They are knowledgeable, easy to work with, provide exceptional customer service, produce high quality parts, provide flexible lead times, are always competitive on price and do precision color matching work.” Nicolet Plastics is a cutting edge company that is always willing to take on a challenge.
With our value added services, you can reduce labor and overhead, SKUs, and consolidate vendors. Spend more time doing what your company does best!
Nylon PA absorbs moisture from the atmosphere and this moisture can affect the material’s properties and lead to issues like surface defects and reduced strength. It is essential to dry the raw materials before moulding. Nylon can also exhibit significant shrinkage and warping during cooling which can lead to unstable parts so it is important to use appropriate extended cooling times.
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