Visit www.forefrontmedical.com to learn more about our capabilities. For a confidential review of your project, please complete our enquiry form here, or email us at: info@forefrontmedical.com.

Plasticut specializes in plastic fabrication and injection molding, with a strong emphasis on precision and quality in mold injection. Their core business involves the design, production, and supply of precision CNC machined plastic parts for industries such as medical, aerospace, and industrial machinery.

The company’s ability to deliver customized solutions tailored to specific industry needs highlights their innovative approach and commitment to quality.

ADDE is a premier Australian firm renowned for its excellence in plastic injection molding, especially in Australian mold injection.

ACIS®, Autodesk Inventor®, CATIA® V5,Creo™ Parametric, IGES, Parasolid®, Pro/ENGINEER®,Siemens PLM Software’s NX™, SolidEdge®, SolidWorks®, STEP

Melro’s product range includes large water storage tanks, chemical storage containers, and agricultural equipment. Utilizing advanced rotational molding technology, Melro ensures that each product is robust, reliable, and meets exacting standards.

Main Services: Specializes in plastic injection moulding, tooling, and engineering services, providing high-quality and innovative solutions for a wide range of industries.

Utilizing advanced precision injection molding technology, the company ensures consistency and high accuracy in every product. Additionally, B&C Plastics excels in rapid prototyping, swiftly turning concepts into physical models, thereby reducing product development cycles.

Main Services: Specializes in CNC machining, plastic fabrication, and injection moulding services for various applications.

Romar Engineering and Forme Technologies excel in high-precision mold injection for medical and aerospace sectors. Amec Plastics combines mold injection with extrusion for industrial solutions, and Rapid Plastics Australia specializes in rotational molding for durable storage.

Forme Technologies excels in creating intricate medical device components, precise automotive parts, and durable consumer goods. Utilizing advanced mold injection techniques and precision engineering, they ensure superior quality and consistency.

Australia’s injection molding industry features ten exemplary companies, each offering unique strengths. B&C Plastics excels in precision and rapid prototyping, while A Plus Plastics focuses on sustainable, automated solutions.

Main Services: Specializes in silicone injection moulding, precision engineering, and advanced 3D printing for medical and industrial sectors.

Critical Contract Manufacturing Capabilities To successfully meet these challenges, a contract manufacturer engaged in micro-molding needs a strong engineering team and excellent design tools. Given the amount of fine tuning that may be necessary during the mold design, fabrication and validation processes, there is also value in vertically-integrated tooling fabrication facilities with precision machining capabilities.

Romar Engineering’s products include intricate medical device parts, critical aerospace components, and robust industrial machinery parts. Utilizing cutting-edge technologies like 3D printing and advanced mold injection techniques, they deliver innovative and high-quality products. Their expertise in mold design, commitment to continuous improvement, and rigorous quality control distinguish them in the industry.

Conduct industry research to find Australian plastic injection molding companies. Read reviews and case studies, then create a shortlist of potential suppliers.

Main Services: Specializes in the design and manufacturing of rotomoulded plastic products, including water tanks and custom mouldings, as well as injection moulding services.

Their commitment to innovation and quality assurance underscores their leadership in mold manufacturing, exemplifying superior craftsmanship and specialized capabilities.

B&C Plastics is a leading Australian plastic injection molding company specializing in the design, manufacture, and supply of custom plastic products. Their core business spans the entire process from concept design to final production, providing comprehensive end-to-end services to clients.

A Plus Plastics manufactures a diverse range of products, including automotive parts, consumer goods packaging, industrial containers, and building materials. The company leverages advanced automation and robotics in its production processes, significantly enhancing efficiency and precision.

Conclusion Successfully micro molding medical parts requires engineering expertise, state-of-the-art tools and equipment, close coordination with the mold fabrication team and a focus on developing a design that addresses both the customer’s functional goals and is manufacturable. The added complexity of micro molding adds lead-time to the process compared with standard molding. Selecting a supplier with the right mix of capabilities can help reduce this added lead-time.

Melro specializes in durable rotational molding, and ADDE uses advanced CAD/CAM technologies. Plasticut leads in CNC machining, and Plastral provides extensive material distribution and custom fabrication.

Rapid Plastics Australia specializes in the design, production, and supply of high-quality rotationally molded plastic products, with a strong emphasis on mold injection techniques.

Amec Plastics stands out for their innovative approach and stringent quality control, providing customized solutions that meet specific client needs. Their expertise in mold injection and commitment to continuous improvement and customer satisfaction position Amec Plastics as a leader in the plastic manufacturing industry.

Amec Plastics is known for its ability to produce high-precision industrial components, durable automotive parts, and robust construction materials. By utilizing advanced mold injection techniques and state-of-the-art extrusion technologies, they ensure exceptional accuracy and quality in their products.

Maintain regular communication with the supplier, conduct quality inspections, and provide feedback upon project completion to ensure quality and establish future cooperation.

Known for innovation and rigorous quality control, Forme Technologies delivers customized solutions tailored to client needs, positioning them as a leader in the plastic manufacturing industry.

Mold Design/Fabrication and Process Development Challenges Automated mold flow analysis software is key to ensuring a correctly designed mold and tight process control. However, with micro molded parts there is not as comprehensive a library outlining material selection impact on the mold, as is found with standard size parts. Consequently, there may be engineering research required prior to performing mold flow analysis.

Amec Plastics is a leading company specializing in mold injection and plastic extrusion. Their core business involves the design, engineering, and production of custom plastic components and extruded profiles for a wide range of industries, including automotive, industrial, and construction.

By integrating advanced mold injection processes, Romar Engineering consistently meets exacting client standards, showcasing superior craftsmanship and specialized capabilities. This dedication to excellence and innovation positions them as a leader in mold injection and advanced manufacturing.

Known for handling complex molding projects, A Plus Plastics delivers high-quality, tailored solutions to meet various industry requirements. Their commitment to sustainability, innovation, and superior customer service ensures that each product not only meets but exceeds client expectations.

Plastral’s product offerings include industrial components, signage materials, and construction plastics. Utilizing advanced fabrication techniques and technologies, Plastral ensures precision and consistency in every product.

Main Services: Specializes in the design, manufacturing, and delivery of rotomoulded plastic products, including water tanks and custom mouldings.

Utilizing advanced CAD/CAM technologies, ADDE ensures optimal performance and durability in their molds. Known for managing large-scale production and complex mold designs, ADDE offers bespoke solutions tailored to client needs.

We have developed extensive capabilities with laryngeal mask airways, diagnostic devices, drug delivery systems, enteral feeding catheters, infusion sets, wire reinforced tubes, optically clear components, patient monitoring devices and other specialty products. Each of our locations has state of the art manufacturing capabilities that include class 100K clean rooms for extrusion and injection molding, complimented by class 10K clean rooms for assembly and packaging. Forefront Medical’s integrated technical approach provides customers the total manufacturing solution and global supply chain. Our facilities are TUV ISO 13485:2016, ISO 9001 and FDA Registered. Forefront is a wholly owned subsidiary of VicPlas International Ltd, who is listed on the SGX Main Board, Singapore stock exchange.

Material cost and size drive a need for a mold to deliver superior quality parts with minimal waste and without secondary finishing operations. Specialized materials requirements may also limit regional supplier choices. A supplier experienced with medical plastics can eliminate or reduce regulatory materials approval lead-time. Longer tooling fabrication lead-times can be mitigated with additional engineering and in-house machining resources. Choosing a supplier with a strong engineering team and scalable resources helps ensure a smooth product development process and superior quality product.

With a strong focus on innovative design and stringent quality control, B&C Plastics guarantees that each product meets the highest standards, fulfilling client needs and expectations.

Plasticut’s product range includes intricate medical device components, high-precision aerospace parts, and durable industrial machine components. Utilizing advanced CNC machining technology, Plasticut ensures exceptional accuracy and quality in their products.

Familiarity with the specialized materials likely to be required is also important. To minimize the potential for counterfeiting, some resin manufacturers will only sell product to a limited number of injection molding facilities. For example, Forefront Medical is the only contract manufacturer within Asia approved by Solvay to purchase its PEEK materials. Additionally, Forefront Medical maintains a database of approved materials which includes a full range of medical-grade polymers. While the best material will vary depending on application, cost considerations and desired functionality, Forefront Medical’s team is often able to recommend pre-approved materials choices to remove the variable of regulatory materials approval lead-time from the product development process.

Evaluate the shortlisted companies based on experience, certifications, technology, production capacity, quality, service, and delivery timelines.

Part handling after molding was also a challenge. A de-ionizer was added to remove the electrostatic charge which otherwise would cause the small parts to stick to the mold. A standard handling robot could not be utilized because of the part size. Forefront was able to deliver first articles for customer functional testing in less than six months from project start.

Main Services: Provides high-quality plastic injection moulding services, product design and development, and precision toolmaking.

Main Services: Provides plastic injection moulding, product design and development, and precision toolmaking services for medical, automotive, and consumer products.

In this article, we highlight ten leading plastic injection moulding companies in Australia known for their innovation, quality, and exceptional customer service.

The company’s ability to customize products to specific client requirements showcases their expertise in mold manufacturing. With a professional design and engineering team, Melro delivers innovative and high-quality products, making them a trusted name in the industry.

Plastral is a leading company specializing in the distribution and fabrication of high-quality plastic materials, with a strong focus on mold injection. Their core business involves supplying plastic sheets, rods, and tubes, along with offering custom plastic fabrication services for a wide range of applications.

Forefront Medical Technology is a global medical device contract manufacturer with five locations. Singapore is Forefront’s headquarters, as well as home to our Design Engineering Center and specialty manufacturing. JiangSu and Xiamen, China, are additional manufacturing locations and are also China FDA Registered. Shanghai, China, Farmington, CT USA are regional Business Development offices which assure our technical sales teams are close to our customers for local, responsive assistance.

Their core business serves agricultural, industrial, and commercial sectors, producing durable water storage tanks, chemical storage containers, and custom-molded products. Utilizing advanced mold injection and rotational molding technologies, Rapid Plastics Australia ensures superior strength, consistency, and precision in their products.

Developing optimized injection parameters can also involve a lengthy development process. With standard molds and resins, developing injection parameters typically takes two hours. With micro molding, DoEs on injection pressure, injection speed and other variables must all be performed to determine the best mix of optimized parameters. This process typically takes a week, followed by three-to-four weeks for process validation.

B&C Plastics produces a wide range of products, including industrial components, consumer goods housings, medical device parts, and complex-shaped injection molded parts.

There are many variables that must be considered when choosing the right injection molding supplier for your business. Here are five key steps you can take to ensure the best decision for your company:

Standard Injection Molding or Micro Molding—What’s the Difference? From a non-technical perspective, the logical assumption is that micro molded parts simply require a mold with smaller cavities. The reality is that there are significant differences between the processes including:

The thin wall of the part drove a strong focus on temperature and process control. Heaters needed to be added to the mold to reach an equilibrium state.

Australia’s manufacturing industry is robust and dynamic, with plastic injection moulding playing a crucial role. This advanced process is essential for producing a wide variety of plastic products, from everyday items to specialized industrial components.

Visit the factories, if possible, to understand their processes and meet with representatives to discuss project details and cooperation terms.

The Equipment and Mold Equation Injection molding machines must be capable of injecting at higher pressure and speed when micro molding parts with small shot sizes. If a specialized material such as Polyetheretherketone (PEEK) is used the mold and screw material must be hardened to withstand a melting point at least one hundred degrees over the melting point of normal resins.

Forefront Medical’s project engineering team utilized Cimatron software for the tool, hot runner and cooling system design. They were able to use Moldflow software for DoEs to optimize the design and molding parameters plus moldflow analysis once those parameters were established. Moldex3D software was utilized for molding process simulations to test their assumptions prior to tool fabrication.

Lead-time for mold fabrication and validation can also be longer. A standard mold can be built and validated in 8-10 weeks. A micro mold tool typically takes three-to-four times the machining duration and resources. At Forefront Medical Technology, lead-times have been equalized by increasing technical resources applied to the tool fabrication. For example, while a standard tool might be fabricated by one person; a micro molded tool might require a team of ten people to fabricate and validate within an 8-10 week window.

Melro is a specialized Australian company renowned for its production of rotationally molded plastic products. Their core business focuses on the design, manufacture, and supply of high-strength, durable plastic solutions for various industrial applications.

Reach out to the shortlisted companies with your design drawings and request quotes. Inquire about additional services like design support and quality control.

About Forefront Medical Technology Forefront Medical Technology is a global medical device contract manufacturer with five locations. Singapore is Forefront’s headquarters, as well as home to our Design Engineering Center and specialty manufacturing. JiangSu and Xiamen, China, are additional manufacturing locations and are also China FDA Registered. Shanghai, China, Farmington, CT USA are regional Business Development offices which assure our technical sales teams are close to our customers for local, responsive assistance. We have developed extensive capabilities with laryngeal mask airways, diagnostic devices, drug delivery systems, enteral feeding catheters, infusion sets, wire reinforced tubes, optically clear components, patient monitoring devices and other specialty products. Each of our locations has state of the art manufacturing capabilities that include class 100K clean rooms for extrusion and injection molding, complimented by class 10K clean rooms for assembly and packaging. Forefront Medical’s integrated technical approach provides customers the total manufacturing solution and global supply chain. Our facilities are TUV ISO 13485:2016, ISO 9001 and FDA Registered. Forefront is a wholly owned subsidiary of VicPlas International Ltd, who is listed on the SGX Main Board, Singapore stock exchange. Visit www.forefrontmedical.com to learn more about our capabilities. For a confidential review of your project, please complete our enquiry form here, or email us at: info@forefrontmedical.com.

By integrating mold injection into their services, Plastral sets the benchmark for excellence in plastic fabrication, emphasizing their superior craftsmanship and specialized capabilities. This dedication to quality and innovation positions Plastral as a leader in the plastic fabrication and mold injection industry.

Main Services: Plastic Injection Moulding, 2 shot moulding (Over Moulding), Rapid Prototyping, CNC Machining, 3D Printing

A Case Study: Micro Molding an Implantable Device The team at Forefront Medical recently helped a medical device manufacturer with a micro molding challenge. A small part was needed for a product used in implantable tissue grafting. Forefront Medical’s dedicated project engineering team worked with the customer to design a part that had the functional characteristics required for the application and was also manufacturable. PEEK was selected as the material.

Clearly outline your product specifications, materials, quantity, budget, deadline, and quality requirements before searching for suppliers.

Main Services: Offers plastic fabrication, injection moulding, and material supply services for industrial and commercial applications.

The company’s ability to handle complex projects and provide customized solutions underscores their innovative approach and stringent quality control. By focusing on mold injection, Plasticut consistently sets industry standards, showcasing their superior craftsmanship and specialized capabilities. This commitment to excellence makes Plasticut a leader in the plastic fabrication and mold injection industry.

Introduction It’s no secret that medical devices are getting smaller. Implants, tubing and drug delivery systems now often require injection molders capable of fabricating parts at a micro level. The smaller the part; the more complex the injection molding process since material behaves differently in smaller shot sizes. Forefront Medical Technology, a specialty contract manufacturer with a focus in disposable diagnostic, drug delivery systems and medical device systems, has experience with both standard and micro molded products. This white paper describes the product development and process complexities found in micro molding in greater detail, plus looks at how these capabilities were successfully applied in a recent micro molding project.

Main Services: Specializes in the design, tooling, and manufacturing of high-quality plastic injection-molded products, offering services such as custom molding, prototyping, and sub-assembly for various industries.

The sector has experienced significant growth, with companies investing in state-of-the-art machinery and sustainable practices. Key applications include automotive, medical, food packaging, and consumer goods, offering efficiency, precision, flexibility, and sustainability.

Forme Technologies specializes in high-precision mold injection and plastic component manufacturing. Their core business provides comprehensive solutions from concept design to full-scale production for medical, automotive, and consumer product industries.

Compare quotes considering price, service, quality, and delivery time. Select the best-fit supplier and sign a detailed contract.

A Plus Plastics is a premier Australian company specializing in the design and production of high-performance plastic components. Their core business includes offering comprehensive injection molding solutions that span from initial concept design to full-scale production.

Specializing in the design, engineering, and production of precision molds and plastic components, ADDE serves diverse industries with expertise. Their products include intricate electronic device housings, sophisticated medical equipment parts, and high-quality consumer components.

Romar Engineering specializes in advanced manufacturing solutions with a focus on mold injection. Their core business encompasses the design, development, and production of high-precision molds and plastic components for medical, aerospace, and industrial sectors.

Finally, the ability to shorten lead-times by making a larger number of resources available is also critical to the success of many design efforts. Forefront Medical’s vertically integrated tooling design capabilities, plus precision machining resources in its Singapore and Jiangsu facilities provide the resource scalability needed to support the added complexity of micro molding tooling. Rapid prototyping capability is also important. Forefront Medical uses its rapid prototyping (SLA) system to generate prototype parts for customers while the mold is in the development phase.

The micro size of component was the major challenge. Forefront chose to modify their smallest machine to support this effort and this required significant work on the screw system to more precisely control the discharge of plastic on the screw. This part involved one third the volume of material compared to that of normal resin screw interface.

Molds are typically designed to take advantage of the smallest shot weight, which in micro molding is often under 0.010 grams. While a hot runner system is the optimum choice, the runner system and gating systems must be carefully designed, because if the material does not flow properly it will degrade. The mold needs both a heating and cooling system to control temperature changes precisely throughout the process.

These companies exemplify the best of Australian manufacturing capabilities, driving the industry forward and ensuring Australia’s position as a key player in the global manufacturing arena.

The company is known for its innovative solutions, stringent quality control, and ability to deliver customized products tailored to specific client needs. Their expertise in mold injection and commitment to excellence make Rapid Plastics Australia a leader in the plastic manufacturing industry, setting benchmarks for quality and reliability.