The varying plastic types used in custom injection molding allow for various melting points required for different applications.

Quality ControlOur quality control checks play a vital role in our manufacturing process, and we conduct them at every phase of production. These checks include an assessment of color accuracy, tolerances, strength, part defects, and the overall physical appearance of a product. Our comprehensive approach to quality control is essential to maintaining high standards in our manufacturing processes.

Material SelectionThere are various materials to choose from when it comes to plastic injection molding. To ensure your parts perform as needed, the experienced team at Rodon can guide you in selecting the proper material for your unique plastic injection molding project.

Contact us to learn more about the cutting-edge plastic injection molding services we offer. You can also request a quote to work with us on your next custom injection molding project.

At The Rodon Group, we are a leading U.S. provider of custom plastic injection molding services. We are ISO 9001:2015 and ISO 13485-certified to ensure the highest level of quality for every project, and our comprehensive capabilities allow us to meet the needs of many industries. Regardless of your needs, the experts at Rodon can deliver superior injection-molded components that adhere to tight tolerances.

Tool handles, billiard balls, sprockets, insulation, parts of computers, parts of TVs or any electronic equipment, gardening items, tools, cooking utensils

Toolmaking and Precision ToolingManufacturing a high-quality tool requires precision, accuracy, and time. Since it can be a significant investment in the manufacturing process, Rodon is committed to getting it right to ensure the success of your project. We offer the following advantages with our precision tooling capabilities:

The way thermosets are molded differs with respect to thermoplastics in several aspects and both the categories require varied treatment during the injection molding process. Let’s check a few differences when molding thermosets and thermoplastics.

DesignOur design team has over three decades of industry experience building and designing top-quality molds. Advanced design software, such as Solid Works, allows us to quickly and easily modify and assess part designs to meet our customers' exact specifications. Our team focuses on understanding the precise function, use, and requirements of every part to ensure it will function as needed in its intended environment.

The Rodon Group is an industry-leading custom plastic injection molding provider, creating billions of high-quality parts and components for various industries. We are proud to be a United States manufacturer, and with over 125 injection molding presses, we are considered one of the largest family-owned plastic injection molders in the U.S.

As one of the most versatile methods for plastic part production, plastic injection molding has numerous advantages over other plastic molding methods. Custom plastic injection molding is not only a more straightforward and more reliable process than others, but it also offers the following benefits:

Now that you know how thermoset injection molding differs with respect to thermoplastic injection molding. With the information provided in the post, you would be able to make a judgment on the type of polymer category you should opt to produce molded parts. However, just knowing the differences between the materials won’t be enough, instead you would need an injection molding service provider who can mold your parts as per the right specifications provided. Partner with leading injection molding companies like Veejay Plastic who own a comprehensive working knowledge regarding thermoplastic vs thermoset molding.

Many businesses turn to injection molding for high-volume, intricate parts. The process provides many benefits, including a high production level while minimizing the cost per unit. To determine if custom plastic injection molding suits your application, you should understand the varying materials and surface finishes available.

Before we go deeper into the topic, it is important to understand the two terms thermoset and thermoplastic. Let’s first find out what are thermosets and thermoplastics.

In contrast to thermoset, thermoplastics liquefy and become pliable when heat is applied. Thermoplastic polymers can be reheated and reprocessed many times, which is impossible when it comes to thermosets. Usually stored in the form of pellets prior to the molding process, these categories of polymers can withstand multiple re-shaping without causing any damage to the material. They possess high strength, shrink-resistance, flexibility, high-Impact resistance, and chemical resistant, among others. A few amongst the common thermoset materials used in the injection molding process include ABS, nylon, PET, polypropylene, polyethylene and TPE, among others.

Comprehensive ApproachRodon consistently considers all aspects of the manufacturing process, from mold design to injection molding methods. This approach is part of our concept-to-completion strategy, which ensures optimal quality from the initial design phase. Following this method involves a strong understanding of the practical and technical aspects of plastic injection molding.

Manufacturing/ CleanroomOur state-of-the-art facility includes 125 fully automated presses. Our production schedule runs seven days a week, 24 hours a day, for most of the year to ensure optimal efficiency.

Rodon offers a wealth of custom plastic injection molding knowledge and experience, taking a comprehensive approach to part design while featuring the following capabilities.

Thermoset plastics “set” after they cure and are generally stronger than thermoplastic materials. Initially, the polymer is a liquid or soft solid, which becomes rigid later when cured. Owing to their high mechanical and physical strength, resistance to heat, corrosion, and mechanical creep, thermosets are used in a variety of applications. A few amongst the common thermoset materials used in the injection molding process include alkyds, epoxy, phenolic, polyimides, thermoset polyester, and so on.

Disadvantages include: Difficulty in recycling Release emissions known as volatile organic compounds (VOCs).

Vacuum cleaners, kettles, toasters, toys, machine screws, gear wheels and power tool casings, packaging film, sacks and gas pipes and fittings.

Thermoplastics and thermosetting plastics are two separate classes of polymers that are widely used in the process of injection molding to create products of various types. Both these categories of plastics possess different properties and characteristics. Hence, choosing the right category of polymer, between the two, is of paramount importance to achieve the expected results when used in applications.  Most of the injection molding service providers usually receive a question from their clients about the differences between thermoplastic and thermoset molding process. Here, in this post, let’s see thermoset & thermoplastic injection molding comparison.