20% of rejects in the injection molding industry are caused by temperature control errors. iQ flow control decreases this number by increasing process consistency. If fluctuations occur, the machine is stopped before rejects are being produced.

By knowing the advantages of each low-volume manufacturing in Asia process available, it can give a better understanding of the end results possible.

The most advanced and efficient way of mass-producing plastic parts is through injection moulding. This process involves injecting plastic materials molten by heat into a steel mould, and then cooling and solidifying them. Products of complex shapes and various sizes can be produced with the following advantages:

The compact e-flomo plus devices replace traditional cooling water flow regulators with floatation metering, which determine and control the actual flow rates required.

Borgmann GmbH relies on digital solutions from ENGEL to maximize process stability and repeatability in production. The result: an impressive increase in efficiency and product quality while reducing costs.

The iQ flow control software continuously adjusts the speed of the pumps in the temperature control units during production. Customer calculations show that this can reduce the energy consumption of the temperature control process by 85%. This results in CO2 savings of approx. 160 t per year.

In other companies, you might find several roadblocks, such as design data modification without proper communication, making the product unusable, or forcing you to revise and delay plans due to unexpected outcomes. Besides not having the product right, components could take up longer than expected to complete, and if that is not bad enough, they have limited materials available.

The temperature control unit and the water flow regulator provide the data that can be monitored, optimized, documented, and actively controlled using iQ flow control. This enables you to make your mold temperature control in injection molding repeatable, time-saving and convenient. Both devices are fully integrated in the CC300 machine controller.

Intelligent mold temperature control in injection molding means that the pump does not have to operate constantly at full load. This reduces wear and the pump can be used for longer. Maintenance costs for temperature control units are cut down by up to 50%.

Intelligent mold temperature control in injection molding means that the pump does not have to operate constantly at full load. This reduces wear and the pump can be used for longer. Maintenance costs for temperature control units are cut down by up to 50%.

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The right method for a given low-volume order will depend on factors such as part application, material, and timeline. The entire production process is supported by our expert designers and engineers. By partnering with full-service manufacturing like ARRK Asia, it could be the best course of action taken by your company.

Mold temperature control in injection molding has a considerable influence on product quality. Procter & Gamble Manufacturing is therefore increasing the transparency and consistency of the temperature control processes with e-flomo and iQ flow control by ENGEL.

Obtaining the desired plastic product with ARRK Asia will provide a wide range of options to design for manufacturing with Injection molding in Malaysia, tooling in Singapore, or die casting in Malaysia processes. Each process must adhere to the specifications of your project to be assured of the desired end result. We are capable of providing thin-wall injection molding, double-shot molding, over-molding, insert molding, and transparent and high-polished molding.

The ideal differential temperature control is repeatable during the next production. Mold temperature control in injection molding allows the production of good parts without repeating trials.

Once you have this covered, selecting the right type of plastic materials is something to be communicated properly. The end-user, the manufacturing process, and other specifications would have the final say on which plastic compound can or should be used.

Our experts are happy to answer any questions you may have about mold temperature control in injection molding and support you in optimizing your part quality as well as reducing your energy costs.

You can easily operate iQ flow control as well as the hardware devices with the CC300 machine control. Important mold temperature control parameters in the injection molding process are available. The actual values of all temperature control circuits as well as those of the temperature control units, are displayed on the injection molding machine control. Changes and errors can’t be missed.

By bundling several temperature control circuits, less temperature control units are needed. This reduces the investment costs. Customer trials have shown that with ideal design and the recommended operating mode, the return on investment (ROI) can be two years.

Die casting is a process that inserts molten metal under high pressure into reusable molds called dies to produce high-quality components for multiple purposes. ARRK Asia can create complex, accurately dimensioned parts with this low-cost and effective solution as a die casting manufacturer.

As experienced providers for the industry, we offer custom tooling services that include fixtures, jigs, cutting tools and patterns, assembly jigs, gauges, molds, and dies, to mention a few.

Handling product development and choosing a low-volume plastic manufacturing process will give several options. But how should one decide?

The ideal differential temperature control is repeatable during the next production. Mold temperature control in injection molding allows the production of good parts without repeating trials.

You can easily operate iQ flow control as well as the hardware devices with the CC300 machine control. Important mold temperature control parameters in the injection molding process are available. The actual values of all temperature control circuits as well as those of the temperature control units, are displayed on the injection molding machine control. Changes and errors can’t be missed.

20% of rejects in the injection molding industry are caused by temperature control errors. iQ flow control decreases this number by increasing process consistency. If fluctuations occur, the machine is stopped before rejects are being produced.

20% of rejects in injection molding are a result of mold temperature control errors. Process monitoring and a stable temperature control process are essential prerequisites for consistent production processes and high product quality. The digital product, iQ flow control, automatically adjusts the mold temperature control.

Based on the measurement results of the e-flomo plus water distribution system, iQ flow control automatically optimizes mold temperature control in injection molding production in combination with the ENGEL e-temp temperature control unit. The temperature control unit and iQ flow control self-regulate pump output and water quantities to a minimum. This creates consistent conditions throughout the injection molding process and higher energy efficiency.

iQ flow control monitors the temperature difference in each distribution circuit of the e-flomo plus. The software calculates the cooling water requirement and passes this information on to the temperature control unit. The temperature control unit provides the appropriate amount of water and automatically adjusts to changing parameters.

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The ENGEL temperature control system advanced to complete success at Blum thanks to savings in energy, raw materials and time.

The decisive factor for mold temperature control in injection molding is the interaction of the three temperature control components e-temp, e-flomo plus and iQ flow control.

A good volume production service team would be able to offer the best advice on selecting from the different types of plastic manufacturing processes. So, now it would be crucial to select a method of creating low-volume plastic parts, from product design to the finished product.

The pump in the e-temp temperature control unit enables energy-efficient operation of your injection molding machine by automatically adjusting the pump speed.

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By bundling several temperature control circuits, less temperature control units are needed. This reduces the investment costs. Customer trials have shown that with ideal design and the recommended operating mode, the return on investment (ROI) can be two years.

iQ flow control monitors the temperature difference in each distribution circuit of the e-flomo plus. The software calculates the cooling water requirement and passes this information on to the temperature control unit. The temperature control unit provides the appropriate amount of water and automatically adjusts to changing parameters.

Optimum temperature distribution in the cavity is crucial to produce, for example, high-gloss surfaces. As no shading occurs on the plastic parts and the gloss level remains uniform.

Find out more about the interaction of ENGEL temperature control solutions during operation and how Borgmann benefits from this.

The iQ flow control software continuously adjusts the speed of the pumps in the temperature control units during production. Customer calculations show that this can reduce the energy consumption of the temperature control process by 85%. This results in CO2 savings of approx. 160 t per year.

ARRK is the global leader in product development and has an experienced team to evaluate your project requirements. There are many variables in providing pricing and our team is here to help guide you toward success.

Optimum temperature distribution in the cavity is crucial to produce, for example, high-gloss surfaces. As no shading occurs on the plastic parts and the gloss level remains uniform.

To give your customers the best possible service when using your products, count on ARRK in Asia to reach your company’s production goals.