Topics: Plastic Injection Molding Defects, Plastic Types, Quality, Texture, Choosing the right plastic injection molder

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AIM Processing is an experienced American manufacturer specializing in custom injection molding services and multi-material molding solutions. An ISO 9001:2015 registered domestic manufacturer based in the Denver, Colorado region, our company is committed to uncompromising quality, consistency, and responsive customer service.

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Essentially, multi-material molding services let us combine multiple optimized plastics in a single molding product. There are three primary methods for multi-material injection molding, which we discuss below along with some of the advantages of each.Of course, choosing the most suitable method depends on the specific application requirements, material compatibility, and production considerations. Get in touch with the experts at AIM Processing and we’ll help you choose the most efficient, cost-effective method for your unique products.

Plastic overmolding services are widely used for combining materials with disparate properties – such as hard and soft plastics, or metal and plastic combinations. The primary advantage with overmolding is the ability to create products with improved ergonomic features, enhanced aesthetics, and optimized strength for the given application.From consumer electronics and mobile devices to automotive interiors and hand tools, overmolding is an extremely popular method for enhancing molded products for comfort, usability, and longevity. Plastic overmolding is essentially the two-shot molding operation, but completed in two separate molding runs: the first for the substrate material, the second for the secondary material. While this method still requires two tools, they are typically of a reduced cost & complexity when compared to two-shot molding.

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Multi-material injection molding has become increasingly popular across many different product applications, allowing us to create complex plastic products which take advantage of more than one material. For example, on handheld products, handles, and grips, we can use a much sturdier base material overmolded with a soft, ergonomic plastic to drastically improve comfort and the overall end user experience.