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PEEK molding / PEEK injection molding - peek plastic in injection molding

Author:gly    Date: 2024-10-15    

Rigid polyurethane plastic is light in weight, excellent in sound insulation, heat insulation, chemical resistance, good electrical properties, easy to process, and low water absorption. It is mainly used as a structural material for construction, automobile, aviation industry, and thermal insulation.

Plastic materials -Pom is a white or black plastic granule with high hardness, high steel and high wear resistance. Mainly used for gears, bearings, auto parts, machine tools, instrument internals and other products that play a skeleton role.This material is widely used for cnc machining.

In the field of CNC machining processing industry, plastics are often used as raw materials for further processing. Meanwhile plastics materials are integral to the modern manufacturing industry — they’re widely available, most are affordable, and they’re compatible with popular manufacturing processes like injection molding, 3D printing, and CNC machining. Now there are many types of plastic material on the market, so what kind of plastic materials should be selected when processing cnc machining.

(2) ABS has excellent mechanical properties, and its moisture absorption is good and can be used at very low temperatures.

(5) insulation performance: excellent (moisture, high temperature can also maintain the electrical properties of stable, is the ideal material for the manufacture of electronic and electrical parts).

Plastic materials -Nylon is a good material for cnc plastic machining instead of mild steels, iron, copper and other metals, is an important engineering plastic; cast nylon is widely used to replace the wear-resistant parts of machinery and equipment, instead of copper and alloy for the wear-resistant parts of equipment. Suitable for making wear-resistant parts, transmission structure parts, household appliance parts, automobile manufacturing parts, filament preventing mechanical parts, chemical machinery parts, chemical equipment. Such as turbines, gears, bearings, impellers, cranks, instrument panels, drive shafts, valves, vanes, filaments, high-pressure washers, screws, nuts, seals, bobbins, sleeve Jane, bushing connectors, etc. This material has good machinability so is widely used for cnc machining.

The performance of polyurethane elastomer is between plastic and rubber, oil resistance, abrasion resistance, low temperature resistance, aging resistance, high hardness and elasticity. Mainly used in the shoe industry and medical industry. Polyurethane can also be used to make adhesives, coatings, synthetic leather, etc.

ABS plastic is a kind of "tough, hard and rigid" material with easy access to raw materials, good overall performance, low price and wide range of uses, ABS plastic has been widely used in mechanical, electrical, textile, automobile, aircraft, automotive parts and other manufacturing industries for many industries. This material is widely used for cnc machining.

(2) POM has fatigue resistance, creep resistance, wear resistance, heat resistance, impact resistance and other excellent performance, and the coefficient of friction is small, self-lubricating good.

Post consumer recyclates are obtained from the waste of the end consumer, i.e. the yellow bag or the yellow garbage can. The post consumer waste is collected, sorted by type of plastic (PP, PE, PS) and then shredded, washed and melted down to new plastic granulate. Since the post consumer recyclates obtained in this way can only be used again to a limited extent as primary packaging for food, pharmaceuticals or cosmetics due to the high demands on hygiene and product safety, research has been underway for some time now into new recycling processes for the recovery of plastic waste. In these new methods of chemical recycling, the unsorted plastic waste is returned to the starting products of plastics production by pyrolytic decomposition. By the action of heat, catalysts and solvents, the polymer chains of the plastic waste are shortened and even broken down into monomers. New plastic raw material can then be refined from the basic components obtained. Recycled material obtained by chemical recycling may also be used for packaging materials in the food, cosmetics and pharmaceutical industries.

Excellent electrical insulation (especially high-frequency insulation), white hard and brittle, metallic noise when dropped on the ground, light transmittance second only to plexiglass, coloring and water resistance, and good chemical stability.

(2)fatigue resistance is outstanding, the parts can still maintain the original mechanical strength after repeated bending.

G10 is a composite material made of glass fiber cloth and epoxy resin, which was originally developed as a material for aircraft and can withstand great force without deformation. G-10 is available in black, red, blue, green and other colors, and some G-10 has two levels of colors at the same time, and the texture and performance of G-10 are better than ZYTEL.

Pre consumer recyclates are obtained from industrial waste, which is usually generated during production processes, during the start-up of production plants, in the form of sprues or as scrap. Industrial plastic waste is usually produced in large quantities and sorted by type, and can therefore be shredded without major sorting or cleaning effort and then reused. Many plastics processing companies have special plastic mills for this purpose, in which pre-consumer recyclates are produced by shredding the production waste. Unfortunately, there are areas of application for even the highest quality Pre Cosnumer recyclates, which are not allowed to be used due to high demands on product safety and hygiene. For example, the use of recyclates for primary packaging materials in the food and pharmaceutical industry is largely prohibited due to strict legal requirements of the regulations EU 2022/1616, EC 10/2011 and EC 1935/2004. Even in cosmetic packaging, recyclates may only be used to a limited extent and under certain circumstances.

PPS (polyphenylene sulfide) is a thermoplastic special engineering plastic with excellent comprehensive properties. Its outstanding features are high temperature resistance, corrosion resistance and superior mechanical properties.

Plexiglass (Polymethyl methacrylate) is a common name, abbreviated as PMMA, and the chemical name of this polymeric transparent material is polymethyl methacrylate, a polymer compound made by polymerizing methyl methacrylate. It is an important thermoplastic that was developed earlier. Plexiglass is divided into four kinds of colorless transparent, tinted transparent, pearlescent, embossed plexiglass. Plexiglass is commonly known as acrylic, C.X. acrylic, Agglomeration, plexiglass has the advantages of better transparency, chemical stability, mechanical properties and weather resistance, easy to dye, easy processing, beautiful appearance. Plexiglass is also called gelatin glass, acrylic, etc.

It has excellent flame retardancy and is a non-combustible plastic. The strength is general, the rigidity is good, but it is brittle and easy to produce stress brittleness; it is not resistant to organic solvents such as benzene and gasoline; the long-term use temperature can reach 260 degrees, and it is stable in air or nitrogen at 400 degrees.

H&K Müller recycles approximately 98.000 kg of pre-consumer plastic waste from rejects and other production waste every year. This waste is regranulated in mills specially provided for this purpose and then flows almost completely back into the production process. As a manufacturer of plastic jars, plastic packaging and injection molded parts, H&K Müller has been producing articles made of 100% recycled material for over 50 years. Through continuous sampling, testing and close cooperation with several well-known post consumer recyclate manufacturers, a large part of the extensive standard range of screw top containers, slip lid jars, measuring beakers, measuring scoops and round jars can be produced from pre consumer as well as post consumer recyclates. We would be pleased to advise you on a packaging, dosing aid or an injection moulded part made of a suitable recyclate type for your application.

PTFE is used in the electrical industry, in aerospace, aviation, electronics, instrumentation, computers and other industries as the insulation layer of power and signal lines, corrosion-resistant, wear-resistant cnc materials can be made of film, pipe plate bar, bearings, gaskets, valves and chemical pipes, pipe fittings, equipment container lining .This material is widely used for cnc machining.

Polypropylene has small density, rigid strength, hardness and heat resistance are better than low-pressure polyethylene, and can be used at about 100 degrees. It is widely used in the production of clothing, blankets and other fiber products, medical equipment, automobiles, bicycles, parts, transport pipes, chemical containers, etc. It is also used in food and pharmaceutical packaging.

After modification by adding glass fiber or other reinforcing materials, the impact strength can be greatly improved, heat resistance and other mechanical properties are also improved, the density is increased to 1.6-1.9, and the molding shrinkage rate is as small as 0.15-0.25%. Used in the production of heat-resistant parts, insulating parts, chemical instruments, optical instruments and other parts.

For H&K Müller, as a sustainable and future-oriented manufacturer of plastic injection moulding jars and injection moulded parts, the topics "Circular economy in the plastic industry", "Recycling of plastics" and "Recycled materials" are of great importance within the framework of the company's policy and philosophy. With this page we would like to provide factual information and clarification on the above-mentioned topics in general. In addition, we would like to show the commitment of H&K Müller in the field of plastic recycling as well as the extensive range of plastic jars, packaging and injection-moulded parts made of recycled materials.

(3) Because polyethylene is non-polar, it has excellent electrical properties of low dielectric loss and high dielectric strength, that is, it can be used as FM insulating material, corona resistant plastic, and high voltage insulating material.

(1) The mechanical properties of polyethylene are general, the tensile strength is low, creep resistance is not good, impact resistance is good.

Peek is a special engineering machining plastics with excellent performance of high temperature resistance, self-lubrication, tight tolerances, low cost, easy processing and high mechanical strength, which can be manufactured and processed into various mechanical parts, such as automobile gears, oil sieves, electronics enclosures; aircraft engine parts, automatic washing machine rotors, medical devices, etc. This material is widely used for cnc machining.

(5) ABS is not affected by water, inorganic salts, alkali alcohols and hydrocarbon solvents and many acids, but is soluble in ketones, aldehydes and chlorinated hydrocarbons, and is subject to stress cracking from erosion by ice acetic acid and vegetable oils.

High strength and high modulus fiber with carbon content of over 90%. It has the highest temperature resistance of all chemical fibers. It is made of acrylic and viscose fibers, which are carbonized by high temperature oxidation. It is an excellent material for the manufacture of aerospace and other high technology equipment.

H&K Müller, as a manufacturer of plastic packaging and injection molded parts, places particular emphasis on raw material and energy efficiency in plastic injection molding. These aspects were especially taken into account during the planning as well as during the construction of the new company site, which was put into operation in 2009. By means of sophisticated energy technology, heat recovery and a large photovoltaic system with a capacity of 410 kWp, CO² emissions of around 200 t per year can be saved. An energy management certification according to DIN EN ISO 50001 guarantees a permanent and consequent control of the energy processes at H&K Müller. More than 95 % of the plastic jars and injection molded parts produced by H&K Müller are sorted by type and can therefore be easily and completely recycled.

Bakelite is the first type of plastic to be put into industrial production. It has high mechanical strength, good insulation, heat and corrosion resistance, so it is often used in the manufacture of electrical materials, such as switches, lamp holders, earphones, telephone cases, instrument cases, etc. .

(2) white, odorless, tasteless, non-toxic powder, commonly known as "plastic king". It has excellent high heat resistance, sealing, scratch resistance and non-stick, electrical insulation and good anti-aging resistance. High temperature resistance, good weather resistance, the best aging life of plastics. High lubrication, the lowest coefficient of friction among solid materials. Non-adhesive, the lowest slippery surface tension among solid materials, does not adhere to any substance. Non-toxic, physiologically inert, no adverse reactions to long-term implantation as artificial blood vessels and organs.

Now that you’ve been introduced to the different plastic materials that are used with CNC machining, you can finally plan out which will be best suited for your application. If you want to learn more about the CNC machining services offered by Worthy Hardware, visit our website or contact us. Our contact information is [email protected] or +86-13143254839(WeChat and Whatsapp)

Soft polyurethane mainly has a thermoplastic linear structure. It has better stability, chemical resistance, resilience and mechanical properties than PVC foam materials, and has less compression deformation. Good heat insulation, sound insulation, anti-vibration and anti-virus performance. Therefore, it is used as packaging, sound insulation, and filter material.

Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is processed by extracting gum from rubber trees, rubber grass and other plants; synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in all aspects of industry or life

(4) stability to water: easy to decompose under high temperature in contact with water (caution is needed when using in high temperature and high humidity environment)

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A recycled plastics material, or recyclate, is generally the product of a recycling process. Transferred to the recycling of plastics, the term "recyclate" is thus a synonym for recycled, i.e. reprocessed plastic waste. Although a wide variety of materials, such as wood, paper or glass, can be recycled, the term "recyclate" is mainly used in relation to recycled plastics. By reusing the valuable raw material plastic, not only resources but above all the environment can be protected. Depending on the condition of the plastic waste to be recycled, recyclates can be obtained by different reprocessing methods. Basically, plastic recyclates are divided into two main categories, the "Pre Consumer Recyclates" and the "Post Consumer Recyclates":

PVC used to be the world's most produced general-purpose plastic and has a wide range of applications. It is widely used in construction materials, industrial products, daily necessities, floor leather, floor tiles, artificial leather, pipes, wires and cables, packaging films, bottles, foaming materials, sealing materials, fibers, etc. This material is widely used for cnc machining.

(1) ABS is a very good overall resin with high impact strength and surface hardness over a relatively wide temperature range, higher heat deflection temperature than PA and PVC, and good dimensional stability.

(4) Polyethylene has good chemical stability. It is resistant to corrosion by aqueous solutions of acids, alkalis, and salts at room temperature.

(4) ABS has good plastic machining material properties and is virtually unaffected by temperature, humidity and frequency, and can be used in most environments.

Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce greater deformation under a small external force. It can be restored to its original state after the external force is removed.

(3) POM is not easy to absorb moisture, water absorption rate of 0.22 ~ 0.25%, good dimensional stability in a humid environment, its shrinkage rate of 2.1% (larger), injection molding size is difficult to control, the heat deflection temperature of 172 ℃, paraformaldehyde has two kinds of homopolymer formaldehyde, different performance (homopolymer formaldehyde temperature resistance is better).

Polyethylene is odorless, non-toxic, feels like wax, has excellent low temperature resistance, good chemical stability, and can resist the erosion of most acids and bases. Insoluble in general solvents at room temperature, small water absorption, excellent electrical insulation. This material is widely used for cnc machining.

(1) mechanical properties: high strength and elastic coefficient, high impact strength, good fatigue resistance, good dimensional stability, small creep (very little change under high temperature conditions), high transparency and free coloring. This material is widely used for cnc machining.

(3) ABS is an amorphous polymer with no apparent melting point; it has high melt viscosity and chemical resistance, low friction, poor fluidity and poor weatherability.

In this article, we will introduce all the CNC Machining plastic material, including their chemical resistance, excellent dimensional stability, high temperature resistance, abrasion resistance, CT.

Worthy Hardware is a CNC manufacturing and sheet metal fabrication company,including CNC machining services,CNC milling services, CNC turning services, laser cutting services and stamping services.Call us +86-76989919645 or email us [email protected] for more discounts for your projects.

(2) Heat resistance to aging: wide range of use temperature, enhanced UL temperature index of 120 ~ 140 ℃ (outdoor long-term aging is also very good).

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