
Past Projects - precious plastic moulds
Author:gly Date: 2024-10-15
• Just after the sprue • At each runner intersection • Just before the gate • Just after the gate • Most filled cavity 50% filled • Most filled cavity 80% filled • Most filled cavity 95% filled
Tech Plaastic Industrie is an industry leader in the manufacture of critical thermoset injection moulded components for the automotive & electrical industries. The infrastructure is designed to suit the requirements of demanding Customers looking for reliable source of moulded components at reasonable prices. TPI processes both high performance Phenolic engineering compounds as well as general purpose phenolics. Our thermoset injection molding factory is equipped with both horizontal type moulding presses as well as vertical type moulding press for its range of insert moulded components.
Thermoset parts can be hard to work with, but their electrical and thermal resistance properties make them a superior material. This is also the reason why thermoset plastics are always in demand in every industry. TPI is one of the leading thermoset injection manufacturers in the thermoset injection domain in India for many years and has been supplying parts to leading automotive and electrical companies such as Lucas TVS, Balaji pressings, GE.
This is the most common type of short shot test. The main goal of this test is to determine the cavity-to-cavity filling balance of a mold. Proper procedures for this test are as follows:
“I was amazed at the amount of expertise and knowledge presented in just two days. Many myths were debunked, numerous scientific explanations for the way we should be thinking about plastic flow were given, and various real-world examples were used to show how plastic flows.”
This test is generally run with cold runner molds to determine pressure drop through various sections of the runner system and/or cavities. This can be useful for helping to pin point areas of high pressure. You can then make necessary changes to more strategically relieve pressure if it is excessive.
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Short shot mold diagnostics is a seemingly simple yet very effective method of evaluating a molds performance. The use of short shots can provide a window into how a mold fills. Uses can include diagnostics of filling imbalances in multi-cavity molds, evaluation of filling patterns within a given cavity and evaluation of the molding pressure development within the mold. Despite the simplicity of this method, it is common that the test is done incorrectly and results in false information. Below are instructions on how to properly collect short shot data.
This test is run to evaluate the cavity filling pattern within your mold. This can help isolate causes of weld lines, gas traps, and other filling related problems.
“Of all the training seminars that I have attended over the past 10 years, this one ranks at the top! The explanations of clamp tonnage, cooling strategies, viscosity, and key mold design components are just a few of the takeaways that will be very useful in my job function.”
Phenolic injection molding is a type of plastic injection moulding that makes use of phenolic which is also called Bakelite. Phenolic is a resin made from aldehyde and phenol. Using phenolic resins has good mechanical strength, and stability. Its also provides high wear and heat resistance, less moisture absorption and is flexible in manufacturing. The main reason for the increased acceptance in using phenolic resins in thermoset injection molding is its ability to maintain electrical and mechanical properties even at high temperatures. Phenolic, when molded and cured properly can withstand a temperature of around 550 fahrenheit. Phenolic injection moulding finds its application in power steering pulleys, power brake booster valve bodies, brake caliper pistons and solenoid cap.
Tech Plaastic Industrie is an industry leader in the manufacture of critical thermoset injection moulded components for the automotive & electrical industries. The infrastructure is designed to suit the requirements of demanding Customers looking for reliable source of moulded components at reasonable prices. TPI processes both high performance Phenolic engineering compounds as well as general purpose phenolics. Our thermoset injection molding factory is equipped with both horizontal type moulding presses as well as vertical type moulding press for its range of insert moulded components.
Along with thermoplastic injection moulding and compression moulding, TPI offers its customers an opportunity to source Thermoset Injection moulded components also.
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