
Nissei Injection Molding Machine - nissei injection molding
Author:gly Date: 2024-10-15
As more manufacturers adopt fully automated assembly lines where moulded parts and other relevant components are fed into the final assembled products come out, the dimensional precision and repeatability requirements increase. This is why you need injection moulding products that are specialized in producing highly precise and uniform parts.
Plastic injection moulding is used in a wide variety of functions and in producing a bewildering array of parts. These include cogs, gears, wheels, casings, and more. In many cases, the demands for precision can go down to microns. A human hair is anything from 30 to 100 microns and a precision part has tolerances of up to +/- 5 microns.
Smartphones, computers, cameras, and many others require specialized moulded precision parts in order to function properly. A case in point is waterproofing of plastic housings; these are best done with the 2K moulding process which is made up of hard plastics housing with a soft seal.
2K injection mould and moulding is considered a precision tooling and moulding process based on the tight machining tolerances required.
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High Density Polyethylene (HDPE) plastic injection molding is made of a workhorse commodity resin that is molded in a variety of uses:
With fast and economical access to large amounts of HDPE, thanks to long-term relationships with the industry’s top suppliers, Texas Injection Molding purchases and stores large quantities of HDPE in multiple silos, offering economies of scale we pass along to our customers.
Precision injection moulding has to be approached in an engineering-driven and methodical approach. This is especially relevant if you consider the consistency and the quality of your products. It may not be obvious at the beginning of the program but the consistency and quality of the injection moulding process directly affects the profitability of the program. This can be doubly true when you are working on programs for use in the automobile or medical industries which could last for years if not decades.
When it comes to injection moulding, there are a lot of points to consider, including the level of precision of the parts specified and the lifespan tools that will be used for the job.
High density polyethylene injection molding has many positive attributes because it’s a strong, low density plastic that can withstand high temperatures.
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A versatile thermoplastic polymer with many cost/performance benefits, HDPE is available. Its overall toughness, flexibility and low temperature impact resistance make it ideal for consumer and industrial products, and FDA grades are appropriate for food, toy and medical applications.
We have been producing both single-shot and multi-shot injection plastic parts for many years. We are proud to say that we have over 95% customer retention rate.
Among the industries that precise plastic injection moulding parts are used include the medical industry where surgical machines require small, intricate parts to function. The auto and airline industries make use of such parts, as well, but so does the tech market.
High-precision injection moulding is a process that is crucial in heavy industries, medical devices, consumer electronics and more. This makes sense since some of these parts are literally half an inch in size.
We take pride in being the most professional plastic parts manufacturer for every industry. We can create any kind of plastic gear that our customers want at the highest possible quality they could ask for.
At Kore Industries, we only use the most advanced and cutting-edge technology in plastic injection moulding for producing high-precision parts that our customers need.
Highly sensitive and precise machines must get their parts from correspondingly precise injection moulding products. To that end, let’s take a look at some of the points of concern regarding precision plastic injection moulding.
Many aspects of the plastic injection moulding process are highly controlled. Numerous factors are taken into consideration for polymer selection for certain parts; factors such as durability, strength, costs, secondary processes requirements, etc..
These parts are then inspected and tested for quality. Parts that passed the quality control are sent for packaging or are immediately placed inside the machines or devices that they were meant for.
Plastic injection moulding is a process in which polymers or resin are melted and then injected through a heated barrel driven by a rotating screw. The pressure and heat generated by the rotating screw in the barrel melts the plastic pellets to be expelled into an injection mould.
To that end, the equipment used for producing such precise parts must be of the highest precision levels. The moulds themselves would need to be as well built within super tight tolerances with ample cooling as well as gas relief for instance to achieve such precision requirements.
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