We have invested in state-of-the-art technology designed to limit the amount of variation inherited in the processing of injection molding plastic componentry. We have created the ability to truly mold components that cycle constraints are limited to the part geometry.

During calibration, engineers carefully set and continually monitor all production variables to ensure the machine operates within the specified parameters, minimizing the likelihood of deviations.

If your smartphone has a clear, durable casing, it's likely made of polycarbonate. This thermoplastic polymer is a popular material among plastic parts, components, and products manufacturers. Its qualities, such…

Material properties such as melt temperature, melt flow rate, thermal conductivity and viscosity are critical factors in SIM. These properties affect how the material behaves during the molding process, which influences the final product’s quality and consistency.

As an intricate part of the RJG technology, cavity pressure sensing technology allows All-Plastics to produce superior quality products through precise injection molding capabilities. Cavity pressure technology utilizes a number of sensors throughout the molding process in order to determine optimum results in the qualification process.

Tetakawi is a company that provides support services for businesses looking to manufacture in Mexico. They offer a range of services including import/export, recruiting, payroll administration, shelter start-up, and facility management, tailored consulting, and site selection. They specialize in industries such as aerospace, automotive, appliance, electronics, furniture, HVAC, medical device, and plastics.

Injection molding is one of the most widely used manufacturing processes, capable of producing intricate plastic parts with high precision. However, like any industrial process, it has its challenges, and…

With Scientific Molding, process development and troubleshooting methods are standardized across technicians, presses, molds and companies, ensuring consistent, effective practices.

Erler Plastik is a medical injection producer that creates prototypes to assist in the decision-making process of projects.

The industry of medical plastic manufacturers encompasses a myriad of companies, each offering unique plastic solutions designed to meet healthcare needs. Primarily, these companies specialize in producing high-quality, medical-grade plastic components, crucial for a range of applications from medical devices to diagnostic tools, pharmaceutical packaging, and sterile equipments. These manufacturers utilize cutting-edge technologies in order to ensure safety, precision and innovation. The industry is constantly evolving, adapting to meet the new demands arising from advances in healthcare technology and the growing need for safe and efficient medical plastic solutions.

Before beginning the molding process, materials undergo thorough characterization. This involves testing and analyzing properties like molecular weight distribution, rheological behavior, and thermal properties, ensuring precise control and predictability during molding.

Galbino Technology Inc. is a medical device supplier offering a range of products, such as Hospital Furniture, Equipment, Diagnostic Reagents, Diagnostics Testing, Homecare Products, and more, with a focus on Infection Control and Radiotherapy Equipment.

Trademark Plastics, Inc. (TPI) is a leading manufacturer of plastic medical components for top medical device manufacturers. With two cleanrooms and cutting-edge technology, TPI offers injection molding services. The 100,000-sq.-ft. facility is ISO 13485 certified, ensuring high-quality products. TPI's focus on quality assurance and innovation includes the use of ZEISS Metrotom 800 CT scanning machine for inspections and validation. The company is planning for capital infusion in 2023 to enhance its products, services, and technology.

Romay is a supplier of plastic solutions and cladding systems for various applications. They develop, produce, and process customer-specific components made of plastic.

The role of software in Scientific Injection Molding (SIM) is instrumental in elevating the precision, efficiency, and overall performance of the manufacturing process. Advanced software solutions help ensure the success of injection molding projects as they enable more precise control and quicker response to deviations, further improving the molding process:

Splice Cast Ltd is a plastic product development and injection moulding company that offers premium single-use medical devices, fixing, sealing, and pegging solutions.

Bethel Co., Ltd. provides thermal testing services and precision tooling for various applications, including dental and medical devices, plastic and mechanical parts, and mold making/metalworking.

If you want to find more companies that offer comprehensive plastic solutions for healthcare applications you can do so with Inven. This list was built with Inven and there are hundreds of companies like these globally.

T.O. Plastics provides high-quality thermoforming services for customers needing an array of agricultural plastic products and enclosures.

Scientific Molding focuses on material behavior, allowing for machine-independent processes. This flexibility reduces the need for machine-specific parameters.

Scientific Molding minimizes start-up and cycle times while reducing scrap. It also streamlines problem-solving and process consistency, boosting profitability and efficiency.

Scientific Molding guarantees consistent part quality regardless of machine, material or mold variations, enhancing product reliability and customer satisfaction.

PMC SMART Solutions provides manufacturing, design, engineering, and technology development services to various industries. With over 80 years of experience, they deliver high-quality, precision solutions to their customers. They specialize in hyper-precision molding and contract assembly, focusing on safety and precision. PMC SMART Solutions is a trusted strategic supplier to Medtronic and serves the global auto manufacturing industry.

C.F. Maier is a company that specializes in the production of components and systems made of plastic. They are a respected partner in various industries, particularly in the European commercial vehicle industry. They offer high-quality polyurethane housing and casing parts for the optical, medical, chemical, and device manufacturing industries. These products can be customized with surface treatments, inner EMI/RFI protection, flame retardant properties, or specific labeling.

Westlake Vinnolit is a company that offers PVC and chlor-alkali products. They provide PVC solutions for various applications such as flooring, medical devices, windows, and pipes. Their products contribute to improving the quality of life and ensuring safety.

In highly controlled processes like scientific molding, slight deviations can lead to defects or inconsistencies in the final products. To eliminate or minimize these deviations, injection molding machines are calibrated to maintain precision and consistency.

SRC Medical is a plastic injection molding company that specializes in providing applicators and dropper assemblies to the Medical, Pharmaceutical, and Personal Care industries. With over 50 years of experience and three generations of service, they are known for their top-tier quality products.

Scientific molding uses a wide range of materials, each chosen based on specific requirements and desired final product characteristics. These include the following:

Unlike traditional injection molding, SIM relies on controlled, data-driven processes. It accepts the scientific principle of plastic behavior and combines them with known variables we can control to reduce cycle times and increase machine efficiency.

Beyond continuously monitoring relevant process parameters, process documentation offers other invaluable benefits. For instance, adopting a data-driven approach supports ongoing process optimization, which helps manufacturers fine-tune their operations for improved efficiency and product quality over time.

Jweimolding provides plastic injection molding and CNC machining services for various industries, including automotive, medical devices, electronics, and housewares.

Once calibrated, the injection machine serves as a reliable workhorse, capable of precisely replicating the ideal conditions identified during the setup phase, ultimately contributing to the cost-effectiveness and reliability of the entire manufacturing process.

MGS Manufacturing Group is a global leader with over 35 years of experience in tooling, molding, and automation technology. They offer integrated solutions to more than 50 global leaders in various industries such as medical device, healthcare, automotive, consumer electronics, and more. MGS prides itself on its excellence and integration across tooling, molding, and automation, providing engineered-to-order solutions with dedicated account teams.

Sovrin Plastics is a company that provides injection moulding and contract manufacturing services for the supply of precision plastic components and assemblies to the medical, electronics, and engineering industries.

Borla is a leading multinational manufacturer of plastic, rubber, and silicone components for medical applications worldwide. They deliver innovation and efficiency to delicate assembly processes, maximizing precision production in their four Clean Rooms. Borla exhibits at international medical shows to showcase their state-of-the-art technology, interact with suppliers, and introduce new products, solidifying their global presence.

Accurate documentation is a fundamental aspect of scientific molding. It involves the meticulous record-keeping of all process parameters like temperature, pressure, cycle time and cooling rates to ensure repeatability and traceability in production.

Scientific Injection Molding (SIM), also known as Decoupled Injection Molding, is a systematic approach to molding in which the fill, pack and hold stages are treated separately to minimize fluctuations while improving product consistency.

Polymer Conversions provides plastic medical injection molding services to device OEMs. They also offer full-service capabilities for Canadian and American companies, handling highly complex, precision components using a fully validated, scientific process and production monitoring system.

Amphenol Alden is a leading provider of cable assemblies and connectors for the medical industry. They offer a wide range of products suitable for patient monitoring, therapy delivery, and other applications. Their cable assemblies are designed to withstand sterilization protocols and ensure the longevity of their partners' products. With a focus on design, quality, and risk management, they provide intuitive and affordable solutions for medical cable connectors. They also specialize in high-voltage connectors and offer expertise in fine-gauge wire termination.

Viant Medical is a company that offers medical device plastics processing solutions. They specialize in sterilization management, molding capabilities, finished device services, systems development, and end-to-end solutions.

Sterimed is a company that offers packaging solutions for medical device manufacturers and infection prevention solutions for patient care facilities. They provide sterilizable materials for manufacturing hospital pouches, reels, and wraps. With a global presence and a commitment to sustainability, Sterimed aims to provide high-quality products and solutions to the healthcare market.

At All-Plastics, our Master Molders provide enhanced injection molding through Scientific Molding techniques. Our techniques improve quality, consistency, while optimizing efficiency and performance. Providing high quality products is our #1 priority and we will take every precaution in guaranteeing all products meet all requirements.

RJG eDART systems are used extensively throughout our plants and we are assured quality parts shot after shot with real time process control. The eDART system allows us to control the entire plastic injection molding process and pinpoint, diagnose and resolve problems faster throughout the molding process.

Presspart is a world leader and specialist in manufacturing drug delivery devices and pharmaceutical components. With 50 years of experience partnering with the world's leading pharma companies, they have developed a strong reputation for precision and reliability.

Plastic Ingenuity is a custom thermoformed solutions provider with deep expertise in the medical device, diagnostic, and pharmaceutical markets. They offer innovative packaging solutions that help accelerate development, simplify manufacturing, and mitigate risk to bring new therapies to patients safely.

Machine Solutions is a technology leader in the medical device industry, providing innovative and cutting-edge solutions for balloon catheter manufacturing, stent crimping, catheter tipping, tube bonding, testing, braided shaft, and lamination. They offer a wide range of equipment and services to help their customers produce high-quality medical devices.

Injection molding is an efficient manufacturing process for producing various plastic parts and products. It is widely utilized across various industries due to its versatile, repeatable, and precise advantages.  …

Herrmann Ultraschall is a company that specializes in providing innovative ultrasonic solutions for joining plastic and metal components. They offer a wide range of products and services including ultrasonic welding systems, ultrasonic sealing systems, and ultrasonic cutting systems.

OBT Plastic & Electronics (Shenzhen) Co., Ltd. was founded in 2003 by Eran Israeli ,our engineer team has over 11 years’ experience in the field of plastic mold and parts. Our customer will Benefit from the professional team assistant ,flexible program,excellent turnarounds and attractive service. OBT is a HK and Chinese company,which authorized by the Chinese government. we have offices in HK, Shenzhen,China and Israel.as a engineering company provides wide range of services such as mold design, engineering support, project operation,QC,QA and Etc. OBT Is a engineering company, we are not just buy and sale goods. We are doing what we do best and giving customer professional services. Our team working in full transparency and acting as customer /your representative in China. Our vast knowledge and experience in China and Far East giving our customers best results. We put one of the most important principles into action. Offering an individual tailor made approach to each customer. A one-time deal in order to make money at a client’s cost is not our goal and business philosophy our objective is to develop long term relationships based on “win-win” policy. Our aim is establishing open and trustworthy relationships both with our customers and our suppliers. OBT performs as a bridge between the customer and suppliers. Offers a single point of contact solution in China. OBT Have passed ISO9001, All of our work according to ISO standards, all the tools and products produced accordance to western standard. OBT will manage your on-site personal at the manufacturing plant. OBT is an industry leader focused on solutions tailored to your specific needs, such as rapid prototyping or tight production schedules. At OBT, we understand that if we don't take care of our customers, someone else will. if u need help,pls. send mail to [email protected] or [email protected], call us also available,+86-755-26810950-8005, +86-15986799106

With these considerations in mind, the choice of material is crucial to the success of scientific molding as it directly impacts the final product’s properties. Some material characteristics to consider include the following: