Part Ejection and Handling: Implement reliable part ejection mechanisms (e.g., ejector pins, air ejection) and handling systems to safely remove the molded parts from the mold cavity without damage or deformation.

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Tool Fabrication: Fabricate the mold tooling using high-quality materials and precision machining techniques to achieve tight tolerances, smooth surface finishes, and durability. Verify the accuracy of the mold components through thorough inspection and validation.

Polyetheretherketone (PEEK) is a high-performance engineering thermoplastic known for its excellent mechanical properties, chemical resistance, and thermal stability. When it comes to injection molding PEEK, certain key elements and considerations are essential to ensure successful processing and high-quality parts.

Injection Molding Machine: Utilize a well-maintained injection molding machine with appropriate specifications for processing PEEK material, including barrel temperature control, injection pressure capability, injection speed control, and shot size capacity.

Injection Unit: Ensure that the injection unit is properly calibrated and equipped with precision metering and mixing systems to accurately dispense the PEEK material into the mold cavity. Pay attention to screw design, back pressure control, and screw/barrel alignment to prevent material degradation and ensure uniform melt quality.

Ming-Li works with a wide variety of materials in our injection molding processes. The high strength-to-weight ratio and heat tolerance of PEEK plastic makes it a popular choice for a wide range of applications including aerospace, biomedical, pharmaceutical, fiber optics, automotive, industrial, and more. In addition to standard injection molding, PEEK resin is also used in overmolding applications to fabricate reinforced components for aerospace and automotive.

Quality Control and Inspection: Establish comprehensive quality control measures and inspection procedures to monitor part dimensions, surface finish, and physical properties. Conduct regular inspections and testing to verify part quality and consistency.

Crescent started by designing and building End-Of-Arm-Tools (EOAT) for each pf the four injection molds.  We than use a quick change feature for each EOAT, Allowing easy and accurate switching back and forth during tooling changes.

Near Net Shapes – What are their benefits? Near net shapes are great for geometries that result in a poor machining yield from a stock shape or those requiring complex tools that are not cost justified by the volume of parts.

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Injection Process Optimization: Optimize process parameters such as barrel temperature, injection pressure, injection speed, cooling time, and hold pressure to achieve consistent part quality, minimize cycle times, and prevent defects such as warpage, sink marks, or surface blemishes.

Venting and Degassing: Ensure proper venting and degassing of the mold cavity to eliminate trapped air and gas bubbles during the injection process, preventing defects such as voids, bubbles, or surface imperfections in the molded parts.

PEEK plastic exhibits superb mechanical properties and is highly resistant to chemicals and thermal degradation, making it a highly desirable material for plastic injection molded products. PEEK resin holds up well against high temperatures and long-term liquid submersion and is very durable in harsh environments. PEEK plastic makes an excellent reinforcement material, providing great tensile strength with low weight.

Ming-Li Precision offers advanced capabilities in molding PEEK (Polyether Ether Ketone), a high-performance engineering thermoplastic known for its exceptional mechanical properties, chemical resistance, and thermal stability. With over 100 tons of PEEK material molding production experience, Ming-Li is a valuable partner for industries requiring precision and durability in challenging environments.

Crescent purchased their new cobot specifically to remove the molded tubs from the mold and place them on conveyor for packaging.

By addressing these key elements and optimizing the PEEK injection molding process, manufacturers can produce high-quality, precision-molded parts with consistent performance and reliability for a wide range of applications.

Training and Expertise: Ensure that operators and technicians receive proper training and have expertise in PEEK injection molding techniques, equipment operation, mold maintenance, and troubleshooting to address any challenges that may arise during production.

For over half a century, Crescent Industries has been leading the charge in providing top-tier medical injection molding solutions to the ever-evolving medical, pharmaceutical, and dental industries. Starting with diagnostic well plates, we've expanded our expertise to include Class I, II, and III medical devices and components, utilizing a wide range of medical-grade resins. Our state-of-the-art machines, automated quality inspection equipment, and scientifically-backed molding processes guarantee that YOU can rely on our services with confidence. And if that wasn't enough, we offer ISO 7 cleanroom molding, assembly, and packaging services to provide you with a complete solution for your medical products. With complete quality control and inspection, including IQ, OQ, PQ validations, and lot traceability, we uphold the critical medical quality standards required for plastic injection molding medical parts. Trust us to bring your medical device projects to life!

Mold Temperature Control: Maintain precise control over mold temperature using water or oil circulation systems to achieve uniform cooling and solidification of the PEEK material, preventing defects such as warpage, shrinkage, or surface irregularities.

Material Selection: Choose the appropriate PEEK material grade based on the specific application requirements, considering factors such as mechanical properties, temperature resistance, chemical resistance, wear resistance, and regulatory compliance.

With over 100 tons of PEEK material molding production experience, Ming-Li Precision's expertise in PEEK material molding positions the company as a leader in producing high-performance components for industries that demand the best in material properties, precision, and durability. With advanced molding techniques, custom tooling, and stringent quality control backed by IATF 16949 certification, Ming-Li delivers PEEK parts that meet the most exacting standards, ensuring reliability and performance in the most challenging applications.

Mold Design: Design the mold with precision to accommodate the desired part geometry, gating, venting, and cooling requirements for PEEK injection molding. Consider features such as draft angles, parting lines, and vent channels to facilitate mold release and minimize defects.

Through UnitedHealthcare, UMR creates and publishes the Machine-Readable Files on behalf of Crescent Industries, Inc. To link to the Machine-Readable Files, please click on the URL provided: https://transparency-in-coverage.uhc.com/

Injection molding PEEK requires meticulous attention to material handling, equipment capabilities, mold design, and processing parameters. By adhering to these key elements, manufacturers can produce high-quality, reliable PEEK parts suitable for demanding applications across various industries. For more detailed guidance and best practices, consulting with PEEK material suppliers and injection molding experts is recommended.