SeaskyMedical is distinctively recognized for our steadfast commitment to quality. It is our assurance that every product not only aligns with but exceeds industry standards, achieved through stringent quality controls. Our portfolio encompasses medical enclosures, intricate equipment components, prosthetics, and a diverse range of plastic medical and laboratory disposables.

Ensure the chosen material aligns with low-volume production requirements. Certain specialty or bespoke materials may not be accessible in limited quantities or might incur significant costs.

Low-volume injection molding plays a pivotal role in contemporary manufacturing due to its adaptability, cost efficiency, and superior quality. Collaborating with esteemed partners such as SeaskyMedical ensures a commitment to excellence. Whether introducing a novel product or searching for a reliable production ally, the implementation of low-volume injection molding offers significant

Low volume injection molding grants the liberty to make design alterations between production batches. Such adaptability is indispensable, especially when incorporating feedback or aligning with market dynamics. With a limited number of components in each batch, design modifications are both more feasible and economical.

Assembly Considerations: If the component is to be integrated with others, prioritize its ease of assembly during its design stage.

Seasky Medical serves you with medical injection molding solutions from design to tooling to material selection and manufacturing. Contact our specialized team and solve your problem now.

In today’s fast-paced market landscape, time is of the essence. Focusing on smaller production batches, low volume injection molding inherently leads to reduced lead times. This translates to accelerated product launches and the capability to rapidly adapt to market demand fluctuations.

Contrary to the significant capital expenditures required for mass production, largely due to tooling and setup costs, low-volume molding presents a cost-effective alternative. This approach refines the supply chain, yielding significant cost efficiencies and augmented adaptability. Such merits are particularly advantageous for nascent enterprises and entities with constrained financial resources, enabling them to fabricate premium-quality components without overextending their budgetary provisions.

Even for limited productions, executing a mold flow assessment is instrumental in pinpointing potential complications such as weld lines or air entrapments.

Fabrik Molded Plastics, Inc. is a custom injection and insert molding provider of thermoplastic products. We use the latest molding technologies and automation equipment in our full-service offerings to ensure we compete at the global level. Because we use the latest molding technologies and a  scientific approach in our molding processes, our clients can reap the benefits of our competitive advantage. Contact us today or request a free quote to start your custom project.

For bonding to occur, the two parts undergoing the two-shot molding process must be chemically compatible. Fabrik consults with customers and material suppliers to ensure proper material selection for the specific application.

This process allows companies to produce parts efficiently, adhering to tight tolerances, and ensuring the implementation of best practices for a better surface finish, even when the quantities are limited. Such flexibility is invaluable, especially during the early stages of product development or when introducing a new product to the market. By employing low volume injection molding, companies can test the waters, gather feedback, and make essential modifications before diving into mass production. In essence, it offers a bridge between initial design considerations and full-scale production, ensuring that products are market-ready and meet the desired quality standards. Low volume injection molding is a great option for businesses looking to produce plastic parts and products in smaller quantities. Using this technique, you can save time and money on production costs while still maintaining quality.

The two-shot molding process improves the final product in terms of feel, color, and functionality. There are many design opportunities to suit specific preferences. Examples of two-shot injection molded products include toothbrush handles, buttons, switches, caps and closures, and hand and power tools.

Given the fewer components produced, there is an amplified focus on quality assurance. This guarantees that every component aligns with established benchmarks and maintains stringent tolerances. Such rigorous precision is vital, especially in sectors where meticulous accuracy is non-negotiable.

Beyond mere molding, SeaskyMedical offers holistic solutions. Our expertise encompasses product design, development, material consultation, mold creation, injection mold design, and an array of supplementary services. Our reputation as a leading medical device injection molding firm is anchored in our ability to custom-craft injection molded components while strictly adhering to medical industry protocols.

Material: For productions in limited quantities, utilizing materials such as aluminum is frequently more economically advantageous compared to hardened steel. This is attributed to aluminum’s machinability and cost-effectiveness, notwithstanding its comparatively reduced longevity.

Also called multi-shot or double-injection molding, two-shot injection molding is an over-molding process that adheres additional material—like thermoplastic elastomer (TPE)—to plastic substrates to improve the appearance, grip, handling, environmental resistance, or impact resistance of injection molded components. Two-shot injection molding is typically performed by multi-barrel injection molding machines, which add extra material shortly after forming the substrate to create strong bonds between the materials.

At Fabrik Molded Plastics, Inc., we offer custom two-shot plastic injection molding capabilities. Other service offerings include precision plastic injection molding, insert molding, CT scanning, scientific plastic injection molding, automotive lighting, tooling transfers, and custom automation services.

Two-shot plastic injection molding is an injection molding process used to create multilayer, multicolor, or multi-material parts in a single process. This process is also sometimes referred to as two shot injection molding, 2-shot molding, 2K, multilayer, multi-shot injection molding, or multishot molding. Multi-shot manufactured products eliminate steps in the manufacturing process while creating a more cost-effective, enhanced finished product.

Surface Specifications: Should a specific texture or finish be mandated, it’s imperative that the mold’s design encapsulates these requirements.

Your search for a trusted partner in custom medical injection molding is realized with SeaskyMedical. As an ISO-certified establishment in medical injection molding, we consistently maintain unparalleled standards of excellence. Utilizing only certified materials, our products have garnered extensive trust within the medical industry. All our manufacturing, assembly, and packaging procedures are meticulously conducted in an ISO 8 cleanroom, equipped with the most advanced injection molding apparatus.

Commonly used materials for two-shot injection molding include thermoplastics, thermoplastic elastomers, and liquid silicone rubber.

Design Simplification: It is advisable to choose tools that are either single-cavity or have minimal cavities, as opposed to multi-cavity options. Doing so contributes to a reduction in both expenses and fabrication timeframes.

Structural Reinforcement: Integrate ribs and gussets to enhance structural rigidity without expanding the wall dimensions.

Low-volume injection molding is a refined manufacturing process tailored for the fabrication of limited quantities of plastic components. This method contrasts with high-volume or mass production techniques which generate extensive batches of uniform components. The growth in demand for bespoke, specialized products, coupled with the burgeoning emphasis on rapid prototyping in product evolution, underscores the pivotal role of low-volume injection molding in contemporary manufacturing.

Selecting an optimal low volume injection molding service is of paramount importance. Please consider the following critical factors when making your decision:

The two-shot injection molding process consists of two main phases. Similar to traditional injection molding, the first phase involves injecting resin into a mold, which is then cooled to form a solid part in the shape of the mold. The second phase involves overmolding the 1st shot by transferring it to a second cavity by robot or rotating platen. The two plastic resins will form a molecular bond and, once cooled and ejected, becomes a finished multi-resin molded part.

Seasky Medical serves you with medical injection molding solutions from design to tooling to material selection and manufacturing. Contact our specialized team and solve your problem now.

Uniformity in Wall Thickness: Maintain a uniform wall thickness throughout to mitigate potential issues such as sink marks or voids. Introduce modifications in thickness in a gradual manner.

The world of low volume manufacturing is vast and ever-evolving. With the rapid strides in technology and changing consumer demands, the methods we employ to produce goods must also adapt. Among the plethora of manufacturing methods, injection molding has emerged as a dominant force, especially in the realm of plastic parts production. But, as with everything, the nuances matter. Not every product demands mass production of parts. Sometimes, the need is for fewer, specialized parts without compromising on quality. Enter the realm of low volume injection molding—a specialized niche that caters to specific project goals. This guide aims to shed light on the intricacies of low volume injection molding, its benefits, and its significance in today’s manufacturing landscape.

While it’s feasible to obtain precise tolerances, it might be beneficial both in terms of practicality and budget to allow for slightly relaxed tolerances in low-volume batches, given the project permits.

When it comes to plastic injection molding, understanding the difference between low volume and high volume is pivotal for decision-making. Below is a comparative table highlighting the key distinctions: