This table depicts the general tolerances for Xometry’s injection molding services and accounts for adequate draft, radii, and coring for manufacturability. Learn more about our injection molding manufacturing standards.

VDI 3400 Surface Finish (commonly known as VDI surface finish) refers to the mold texture standard set by Verein Deutscher Ingenieure (VDI), the Society of German Engineers. This is mainly processed by EDM machining, producing fine to coarse matte finishes.

Get custom plastic molded prototypes and production parts in as few as five business days. We provide expert engineering reviews and $500 off your first mold. Dozens of materials and finishes are available.

The plastic injection molding process requires an injection molding machine, raw plastic material, and a machined mold. The raw plastic material is first melted in the injection unit and is then injected into the mold—most often machined from steel or aluminum—where it cools and solidifies into the final plastic part.Â

At Xometry, we first review your plastic injection molding online quote, then consult with you to ensure your specifications, lead time, and price fit your project needs. We then use your 3D part data to CNC machine a high-quality injection mold. Once the molded parts are created, Xometry sends ten part samples (T1) for approval. Once the mold is refined and approved, Xometry begins production. Xometry molds a variety of products and parts from the smallest medical insert up to large automotive, aerospace, and defense parts.

Under 100,000 cycles. Low production mold. Use only for limited production, preferably with non-abrasive materials. Low to moderate price range. Class 104 molds are also known as Class IV tools.Example: Aluminum or MUD tooling, SPI B-3 finish, hand-loaded cores, and limited re-runs.

The process begins similarly to traditional injection molding in which the liquid polymer is injected into a mold and is then cooled, but before it is a solid. Next, the component is robotically or automatically transferred into a new mold where the second material, color, or texture is added, and as it cools, it forms a molecular bond to the first material. The end result is a more completed, highly durable component, part, or product.

Tighter tolerances can be requested and may increase the cost of tooling because of additional sampling and grooming. Xometry will mill to a steel-safe condition on critical features.

We are ISO 9001:2015, ISO 13485, and AS9100D certified. Only the top shops that apply to become Suppliers make it through our qualification process.

Under 500,000 cycles. Medium production mold. This is a very popular mold for low to medium-production needs. Most common price range. Also known as a Class III tool.Example: Aluminum or steel tooling, automated lifts or slides, multiple re-runs with batches between 1,000-5,000 units.

Medium to high production tooling, suitable for abrasive materials or parts requiring close tolerance. This is a high-quality, reasonably high-priced mold. Class 102 Molds are also known as Class II tools.Example: Steel tooling with an SPI A-2 finish, automated slides, scheduled production cycles.

Since 1988, Advanced Plastiform, Inc. has been a leading plastics manufacturer in the Southeast and Mid-Atlantic, using thermoforming and injection molding to design and create durable, high-quality products at a low per-unit cost and fast lead time. To learn more about how we can help you reduce your costs and improve your quality, schedule a quote. We work with all types of industries in  North Carolina, South Carolina,  Pennsylvania,  Maryland, Tennessee, Georgia, and Virginia.

By saving time, minimizing costs, and reducing the steps involved in going from start to finish, you can get your product on the shelves or finish the overall project more quickly. Efficiency in manufacturing leads to overall improvements in operation and reduced costs.

Injection molding can be the ideal process for low-volume production molding of 250 units to mass production molding of over 1,000,000 units. Plastic injection parts will generally perform better than the same part CNC machined or 3D printed using the same material. Careful selection of the resins allow for a wide range of properties and solvent compatibility. Molds are CNC machined to high precision, high tolerances and are able to produce thousands of identical parts with very small and intricate details.

After receiving the order, the statement of work is reviewed by one of our manufacturing engineers. A case manager is assigned, and an appropriate manufacturing supplier is identified. A comprehensive DFM/PEG report is created and provided for approval. Upon approval, tooling and mold production is commenced. T1 samples are produced and shipped for approval. Upon approval, the remaining parts are made.

Also called double injection molding, this is a method of manufacture where the goal is to form a part or a product made from two different materials or the same materials with different texture or color in one step, rather than forming them separately and fusing them together.

Over 1,000,000 cycles. They are engineered for extremely high production. This is the highest-priced mold and is made with only the highest-quality materials. Class 101 molds are also known as Class I tools.Example: Multiple-cavity steel tooling with full automation and overnight production work centers for dedicated part manufacturing.

Range of Society of Plastics Industry (SPI) finishes from Grade 3 diamond / high polish to 320 stone low polish. Finishes include: SPI A-1, SPI A-2, SPI A-3, SPI B-1, SPI B-2, SPI B-3, SPI C-1, SPI C-2, SPI C-3, SPI D-1, SPI D-2, and SPI D-3

Choose from millions of possible combinations of materials, finishes, tolerances, markings, and certifications for your order.

Since 1988, Advanced Plastiform, Inc., has been providing superior custom plastic molding and fabrication services to companies in North Carolina, South Carolina, Maryland, Georgia and Pennsylvania. Contact us to make an appointment Mon-Fri 8-5.

Manufacturing elastomeric parts can be accomplished through injection molding, transfer molding, or compression molding. When getting a quote through Xometry, our team can help you decide the best method depending on the part geometry, estimated annual volume, and the type of material required.

Injection molding is the most cost-effective way to make a plastic part at scale. The injection molding process involves injecting molten plastic into a mold tool, then ejecting the solidified part. This process quickly repeats hundreds or thousands of times, amortizing the cost of the mold tool and driving down the cost of each unit to a few dollars or less. Since the injection molding process uses the same mold tool for each part, it offers consistent quality across every part. Injection molding also has the highest variety of materials, colors, cosmetics, polishes, and surface textures when compared to CNC machining or even 3D printing.

With molding, plastic or metal parts are created inside a mold. They are then removed from the mold as fully-formed parts. 3D printing, on the other hand, is an additive manufacturing process, meaning that the part is built layer-by-layer using processes like deposition or sintering.

Injection molding is used across a wide range of industries including aerospace, medical devices, consumer goods, energy, electronics, automotive, robotics, toys, and more.

Several injection molding, liquid silicone molding, and compression molding options are available for an online quote. If you do not see the material stock you are looking for, please choose “Other" under the material drop-down on your quote page and submit for an expert engineering review once you have specified features, tolerances, inspection needs, and quantities required.

At Xometry, our customers own their injection mold tools! After a run is complete, the tool will remain at our facilities. Tools can be shipped to you upon request; however, you will be responsible for any associated shipping and packaging costs. Our engineers will work with you regarding tool compatibility with your equipment if you're unsure.

If your product design requires complicated components and mixed materials, you may be concerned about the multi-step manufacturing and assembly, not only the costs and time involved, but also whether the materials will bond properly and create a long-lasting result. The more steps required, the more time it takes and the more it costs, but with two-shot injection molding, this can streamline manufacturing and improve the results. To help you better understand this method of manufacturing plastics, our injection molding company in North Carolina is taking a closer look at two-shot injection molding.

While the two-shot molding method may seem more complicated and time-consuming than traditional injection molding, the reality is that from start to finish, it offers several advantages when you need something that is more assembled or consists of multiple components or materials. Benefits include:

Reduce undercuts, which will increase the complexity and cost of the tool ejection mechanisms, by adding in pass-thru coring.

Under 500 cycles. Prototype only. This mold will be constructed in the least expensive manner possible to produce a minimal quantity of prototype parts. Class 105 molds are also known as Class V tools.Example: a one-and-done market test of 100 molded units.

Bosses should be designed at a depth of 30% the wall thickness and with a 30% edge groove. Attach them to side walls or ribs for structural integrity.

Xometry's custom plastic mold service is a service providing on-demand prototype and production molding. We take a customer-first approach which means we find the right injection molding supplier within our manufacturing supplier network to mold the parts the way you need them—without design compromises—at the right price point. We offer expert consultation on each injection mold quote and project managers on every order to move your parts from design to production. Our team has experience in every industry, especially medical injection molding and liquid silicone rubber molding. First-time buyers receive $500 off their first mold with Xometry. We offer both domestic and China injection molding options, as well as ITAR injection molding.

When two materials are joined, there’s often trimming and scrap, but when they are molded together, we can minimize the waste and reduce the materials used. Again, this lowers costs, but it also improves the sustainability of the product.

Range of finishes including matte, swirls, lines, and patterns. Our most common texture finishes include: MoldTech MT11010, MoldTech MT11020, and MoldTech MT11030. Other textured finishes can be added by request.

You won’t need a more complex mold for the process, and because the parts are manufactured all-in-one, there is no need to weld or join components together. This saves time and minimizes labor, which will save money on overall manufacturing costs.

Standard injection mold tooling is defined by classes from Class 105 (prototype) to Class 101 (high volume production). These mold classes help manage expectations for both customers and suppliers on the overall tool requirements and scope.

Xometry's platform has built-in features that make managing tooled projects a breeze, giving customers greater transparency into production. Find all your tooling quotes and orders in one space with your Tool Library. From there, you can explore their Tool Details page, which covers the current status, milestones, tool specifics, and activity related to that tool. You can also easily find and contact the Xometry team member assigned to your project, no matter the project's current phase.

Steel and aluminum; Production grades range from Class 105, a prototype mold, to Class 101, an extremely high production mold. Xometry typically produces Class 104, 103, and 102 tools.

Moldmaker's choice of finish. Typically SPI B-2, depending on geometry and drafts. Interior, non-cosmetic faces, are typically as-machined.

Double shot injection molding is used in a wide variety of applications. In automotive injection molding, one example is molded-in buttons on a steering wheel that are a softer texture than the rest of the wheel. In medical injection molding, you’ll see that dental mouth guards are often made through double molding where the “frame” is a harder plastic while the bite area is softer.

Yes, multiple colors can be run even on the same order! When running multiple colors on the same order, a purge charge will be added.