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Ready to reduce your production downtime to protect your profits? Learn more about how purging compounds and process efficiency work in tandem.

Soft tooling offers a range of benefits and characteristics that make it an attractive option for manufacturing applications.

In conclusion, soft and hard toolings have many benefits, advantages, and characteristics of injection molding. Soft tooling allows quick prototyping and market entry, and it produces low volumes of products. On the other hand, hard tooling is suitable for high-volume production, complex designs, and long-term use. Considering the benefits and advantages, characteristics, and differences between hard and soft tooling can help make an informed decision to ensure the success of your injection molding projects.

Hard tooling offers many characteristics, such as long tool life, high volume production, and high strength, in application manufacturing.

Learn how processors at over 2,000 manufacturing locations in North and South America use Asaclean® to cut scrap rates, reduce downtime, and transform their process efficiency.

For a processor, finished parts sticking in the mold can be an absolute headache.  The parts may be picked by a robot, ejected off the mold to fall onto a conveyor system, or hand-picked by an operator after each cycle.  Parts sticking in the mold can cause massive downtime not to mention mold safety alarms if the part remains in the mold for the next cycle.  There are ways to fix this issue and we will cover them here under three categories; Machine, Mold, and Material.

Soft tooling is a good option for companies manufacturing. It is used for prototyping, rapid tooling, bridge tooling, and low-volume production. Soft Tooling is also used for short production. These tools are made from materials that are easier to work with and modify.

Purging Compounds are an easy-to-use and affordable way to dramatically reduce scrap & downtime in plastics manufacturing. But how do you know if purging compounds are right for you?

With over 2,000 current customers and a combined 200+ years of processing experience, we’ve seen it all. Asaclean® understands your priorities and has excellent cost savings solutions specific to your process and industry.

1.) Machine:  Within the process parameters a part sticking in the mold usually means that the part is over-packed.  If this is the case the processor can try decreasing injection or hold pressures, reduce shot volumes, or decrease screw forward time.

Huizhou Djmolding Co., Ltd, established in 2010, is a leading plastic injection moulding and mould manufacturer in China. Djmolding is a low volume manufacturing companies specializes in plastic mould and plastic parts production for household appliances, medical equipments, electronic equipments, safety equipments as well as monitoring system.

Our in-depth guide tells you everything you need to know about purging compounds. We want to give you the tools you need to make the best decision for your processing needs..

Jeremy Cooley is an Asaclean Technical Service Representative & Purging Expert living in South Carolina. He's worked in injection molding & purging for over 15 years, and frequently presents at national plastics trade shows and conferences.

Asaclean® Purging Compounds are engineered to tackle your hardest processing challenges and make an incredible difference in your process efficiency.

Our Purging Experts answer frequently asked questions and address topics that benefit Process Technicians, Maintenance teams, Buyers, and even Plant Managers.

3. )Material:  As far as material is concerned, there could be inadequate lubrication in the resin causing the parts to stick.  In this case, you could incorporate using a mold release agent or mix a small percentage of lubricant to the resin itself before processing.

Asaclean® helps injection molders, extruders, and blow molders dramatically reduce scrap and downtime. Whether you’re struggling with hot runner color changeovers, costly screw pulls, or holding a bubble in blown-film extrusion, we have the solution to your problems.

Hard tooling is a type of tooling made from high-quality steel. It is more durable and long-lasting, making it suitable for high-volume production.

Hard tooling refers to the use of metals and tools in the manufacturing process. The advantages and benefits of including:

2.) Mold:  One cause for parts sticking relating to the mold could be scratched or marred surfaces in the cavity.  For this you would want to remove the blemishes and polish the mold surface.  Insufficient draft angles could also be an issue.  You want a minimum draft angle of 0.5 degree per side.  The greater the draft angle the easier the part will be to eject.  The issue could also stem from a poor ejection mechanism.  In order to solve this, options include installing new ejector pins or increasing the number of ejectors per cavity.

Overall, soft tooling offers numerous benefits, making it an attractive option for manufacturers seeking low-quality and efficient production processes.

For more about soft tooling vs hard tooling: what’s the difference for injection molding, you can pay a visit to Djmolding at https://www.djmolding.com/molding-service/ for more info.

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Injection molding is an exemplary manufacturing process that involves injecting material into a mold to create complex parts. Injection Molding plays a crucial role in different parts. There are two types of tooling: tooling and hard tooling. Understanding the differences between these two parts can help manufacturers make informed decisions based on their production needs, budget, and timeliness. Hard and soft tooling highlight their respective advantages, disadvantages, applications, and how they impact the injection molding process.  Tooling is acquiring, obtaining, and manufacturing the components and machines needed for production. So, the tooling process has two types: soft tooling and hard tooling.

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