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Injection Molding for Custom Automotive Components - automotive plastic injectio

Author:gly    Date: 2024-10-15    

Injection molded parts can undergo a variety of post-processing operations, such as assembly, machining, laser marking, pad printing or surface finishing, to meet the exact requirements of the medical device.

Our customers enjoy quick delivery time as we make use of advanced injection molding machines to fasten and strengthen production processes. Also, we have a professional manufacturing team that ensures that customers receive their order within a short lead time.

At PTI, we collaborate with you to achieve the best possible design for manufacturability.  In fact, we have a FREE guide to help you with this.

Some of the most common materials used in medical devices are: Polypropylene, ABS, Polyurethane, Polyvinylchloride, Polycarbonate, Polystyrene, Polysulfone, Acetal and Polyethylene.

Seasky Medical serves you with medical injection molding solutions from design to tooling to material selection and manufacturing. Contact our specialized team and solve your problem now.

Injection molding allows medical design engineers the freedom to design complex or intricate parts, a vast selection of suitable materials and the consistency to produce both low and high volumes of devices.

Seaskymedical has extensive expertise with medical insert molding used in making a plastic embodiment for metal and fragile medical devices that need better grip. With this, your hands will maintain a perfect grip on them no matter the condition they are exposed to.

PTI Engineered Plastics provides medical device manufacturers with full-service advanced product development delivered in a compressed timeframe. With superior design for manufacturability, tooling, and molding capabilities, PTI turns product visions into reality and gets your product to market first.

The plastic injection molding is carried out, ensuring that we fulfill your order using the approved prototype and following the agreed lead time.

Gain in-depth related knowledge through our blogs. Or view our cases and see how we solve problems with robust injection molding capabilities.

Seaskymedical is an all-in-one medical molding company. We are capable of handling all your medical plastic injection molding projects

Seaskymedical is highly-rated among the medical device injection molding companies for manufacturing custom injection molded products used in the medical and pharmaceutical field. We complete your bulk order of plastic medical molded products efficiently, and are able to meet the strict regulatory guidelines that medical applications require.

Meeting stringent regulatory requirements is a non-negotiable in the medical device industry. Injection molding excels in this regard. The ability to use FDA-approved materials and consistently produce parts that meet these standards ensures compliance from the outset.

Thanks to our experienced workforce, we’ve been in operation for over a decade, satisfying the exact needs of both small and big medical institutions. You can trust us to fulfill your medical injection molding projects according to your specifications.

In addition to being a certified medical injection molding company, we have in-house experts and cutting-edge machines that improve the production of your medical injection molded products. Our capabilities extend to all forms and stages of medical plastic molding manufacturing, including product design and development, material selection, mold making, injection molding, and secondary operations.

We offer various secondary operations including machining, ultrasonic cleaning, liquid filling and sealing, as well as shrink-wrapping

Careful selection of materials is extremely important within the medical industry. Materials must meet FDA and other regulatory standards, ensuring patient safety, biocompatibility, sterilizability and durability.  As Injection molding allows for a vast selection of both thermoplastic and thermoset materials to choose from, there is certain to be a material suitable for just about any application.

Many medical devices must be in direct contact with the human body. Injection molding allows manufacturers to choose biocompatible materials, ensuring patient safety. These materials can be sterilized without affecting their properties, making them suitable for a wide range of medical applications.

We have ISO 13485:2016 certificate, guaranteeing the safety and reliability of our products. All our productions are done in compliance with the regulatory standards in the medical industry.

The injection molding process generates minimal material waste compared to other manufacturing methods. This not only contributes to cost savings but also aligns with the increasing focus on sustainable and environmentally friendly manufacturing practices.

Below are a few of the reasons why you should choose us as your medical molding manufacturer amongst other medical molding companies.

We have been serving the medical industry for nearly 40 years, specializing in handling complex, multi-part programs and medical device molding for a variety of customers. Our direct contact with doctors and other medical professionals gives us insight into their needs and helps define and assist with final product solutions.

One of the most significant advantages of injection molding is its design flexibility. Engineers can create complex, customized components with minimal tooling changes. This adaptability is essential in a field where the demand for innovative and unique medical devices is ever-expanding.

With streamlined production processes, injection molding can significantly reduce time-to-market for medical devices. This is crucial in a rapidly evolving industry where innovations can make a significant impact on patient care and outcomes.

As a professional medical molding company, we provide our customers with comprehensive services and support in manufacturing their medical devices, as well as meeting the strict cleanliness standard and tight tolerance of the medical field.

Injection molding for medical devices represents the perfect synergy of precision engineering and advanced manufacturing technology. Its benefits, from precision and consistency to cost-efficiency and regulatory compliance, make it a top choice for design engineers and medical device manufacturers. The process empowers engineers to innovate, create intricate components, and bring lifesaving devices to market faster than ever before. The future of medical device manufacturing is being molded with precision, and injection molding is at the forefront of this revolution.

The high initial tooling costs can be a barrier to entry for some manufacturers. However, once the molds are in place, injection molding is incredibly cost-effective for large production runs. The ability to produce a large number of parts in a short time reduces unit costs significantly, making it an ideal choice for mass production.

As a professional injection molding company in the medical field, SeaskyMedical provides our customers with comprehensive services and support.

Injection molding offers unmatched precision and consistency in the production of medical device components. The process allows for intricate designs and tight tolerances, ensuring that each part is identical to the next. This uniformity is crucial in the medical field, where reliability and precision are paramount.

All the necessary tools needed to make your custom mold are available. Also, we have specialized experts who are proficient in fabricating the right mold for your needs.

Process validation is the best way to ensure the production of safe parts, to reduce rejection rates, to prevent part failures in the field and to ensure the part meets with application, specification and regulatory obligations.

Overmolding, an injection molding process of coating equipment with several materials, is very popular in the medical industry. For better rigidity and toughness of plastic medical devices, we carry out overmolding processes. Your plastic medical devices will be more robust and there will be no need for glue.

To ensure optimal cleanliness and safety of our products, all manufacturing processes, including assembly and packaging are carried out in our class 7 & 8 cleanroom.

Injection molding produces parts with a high level of structural integrity, ensuring they can withstand the rigors of their intended application. These parts are less prone to defects and offer superior performance over their lifecycle.

In many cases, our medical device customers look to process validation to ensure quality parts.  After all, patients lives depend on PTI to deliver high quality parts each and every time.

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Process Validation as defined by the FDA is “The collection and evaluation of data, from the process design stage throughout production, which establishes scientific evidence that a process is capable of consistently delivering quality products.”

At PTI, we have over 16,000 square feet of ISO Class 8 cleanroom space that we utilize in our injection molding process to ensure as little contamination as possible.  We adhere to strict protocols that meet the demands the medical industry requiring ISO 14644 Cleanroom specifications, including bioburden and electrostatic discharge (ESD).

Seasky Medical serves you with medical injection molding solutions from design to tooling to material selection and manufacturing. Contact our specialized team and solve your problem now.

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Furthermore, we have over 5,000 square feet of controlled environment space.  This segregated area is temperature controlled and pressurized, and can accommodate part decorating, assembly and packaging needs.

Seaskymedical is an ISO-certified medical injection molding company that manufactures injection molded plastic devices that are used in the medical industry. We make use of certified raw materials and carry out the production, assembly, and packaging processes in our ISO 8 cleanroom using reliable injection molding machines. Afterwards, they are put through stringent inspection to ensure that they meet the industry standards.

We provide you with 3D prototypes, allowing you to check while we make the necessary corrections until you are satisfied.

At Seaskymedical, we assist in providing you with excellent medical injection molding solutions for a wide array of medical products.

SeaskyMedical focuses on the development and production of medical injection molded products. We assisting you in all stages, including product design and development, mold design and building, material selection and injection molding.

Having served the medical industry for nearly 40 years, we understand medical device manufacturing.   Plastic Injection Molding remains one of the best manufacturing methods for achieving precision and cost-efficiency as well as maintaining patient safety.

The demand for micro-injection molding products in the medical field is growing rapidly. SeaskyMedical addresses your needs with excellent micro injection molding capability. We have imported medical micro injection equipment, specializing in the production of micro products ranging from 0.1g to 0.5g. As well as that, our product wall thickness can be as thin as 0.2mm.

In the medical field, product quality represents its safety in use. SeaskyMedical always keep this in mind. We follows the quality management system for international medical device manufacturers, and have been certified by ISO 13485:2016.

Injection molding is scalable, which means it can cater to a variety of production volumes, from small-scale prototypes to mass production. This scalability offers manufacturers the flexibility to meet different market demands.

Mold Design is a crucial step in the injection molding process.  Once you’ve finalized your part in CAD software for fit and function, it must then be transformed into a design for molding to ensure the capture of all the specified details.  In some cases, certain features of the part design may not be manufacturable via the injection molding process.

The medical industry has extremely high requirements for product production. To minimize the environment impact on products and improve product quality, it is very necessary to manufacture in a dust-free workshop. SeaskyMedical invests  and establishs our own ISO 8 cleanroom, which has passed the ISO 13485 certification.

SeaskyMedical has rich material knowledge and can deal with a wide range of medical-grade plastics. Also, with our ISO 13485:2016 certified cleanroom and micro injection molding capability, we can meet the stringent cleanliness criteria and tight tolerance of the medical field.

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