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Injection Molded Part Design Part 3: Bosses - molded part

Author:gly    Date: 2024-10-15    

Pacific Integrated Manufacturing Inc. operates in San Diego, CA, and Tijuana, Mexico. We supply precision custom molding and contract manufacturing to the world's life science and diagnostics markets. As an ISO 13485-certified and FDA registered company, we offer turnkey solutions with corporate headquarters in San Diego and production facilities in Tijuana.

Please feel free to contact us for further information about products, purchasing, brochures, and test equipment leasing.

Heat-and-cool molding is characterized by rapid heating of the mold, prior to the injection of the resin, to a temperature above the heat distortion temperature of the resin. Injection to the preheated mold drastically improves the flow properties of the resin, resulting in the creation of high surface quality products with almost unidentifiably faint weld lines. In the subsequent cooling stage, the mold is cooled rapidly to a temperature below the thermal distortion temperature. The precipitate solidification has the effect of eliminating weld lines and flow marks, and also offers such merits as reduction of warps and sinks, shortening of cycle time, and elimination of dimensional errors.

Our manufacturing capabilities include a range of processes designed to meet diverse client needs. We offer injection molding, insert molding, and over-molding to create high-quality parts. Additionally, we provide tool development, pad printing, ultrasonic welding, and solvent bonding. These processes ensure that we can handle complex manufacturing challenges and deliver superior products.

To support our manufacturing and packaging operations, we provide comprehensive logistics services. Our capabilities include order fulfillment and warehousing, ensuring that products are delivered accurately and on time. We manage the entire supply chain process, from production to final delivery, to ensure seamless service for our clients.

At Pacific Integrated Manufacturing Inc., we specialize in precision custom molding and contract manufacturing. Our state-of-the-art facility in Tijuana, Mexico, spans 50,000 sq. ft. and is dedicated to custom injection molding, product assembly, packaging, and sterilization management. This facility enables us to meet the stringent quality and precision requirements of the life science and diagnostics markets.

Packaging is a critical component of Pacific Integrated Manufacturing Inc.'s services. We offer various packaging options, including kit packaging, bulk packaging, pouch sealing, fill-and-seal, and thermoformed trays. Our packaging solutions protect products and maintain their integrity during transit and storage.

Sterilization is an essential part of our manufacturing process, particularly for the life science and diagnostics markets. We can assist you with your sterilization validation needs, which could include ETO sterilization, Gamma irradiation, and E-Beam. These sterilization techniques ensure that our products meet the highest standards of cleanliness and safety.

Kaken Geneqs' hot/cool thermal cycling (weldless molding) machine is a hybrid injection molding system that delivers both gas assist and heat-and-cool molding capabilities in one convenient package. It is a multi-functional piece of injection support equipment that delivers gas injection molding, gas press molding, and heat-and-cool molding, as well as any combination thereof. (Other equipment available by request: dedicated heat-and-cool, pressurized water, and rapid heating/cooling mold equipment.) The system accommodates a variety of needs from customers including product quality improvement, lower cost of molding, and novelty in design.

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