We take on complex injection mold projects, a challenge we’re willing to take on to deliver innovative products. Doing business with us means we can help you develop a fantastic injection molded plastic design that will work with whatever project it’s intended for.

Time-to-market is critical to being competitive. We pushed Nicolet Plastics to provide tools within a very aggressive timeline and they delivered samples in just six weeks.

The first project I ever worked on with Nicolet Plastics, Inc. was in the mid 80’s, and since then the partnership has only grown stronger. Nicolet is willing to try anything to produce the results the client is looking for. They are on the cutting edge with tooling, equipment and design capabilities. Their design review team provides excellent input; they are creative solution-finders and are very easy to work with. NPI delivers a timely response on product and a quick turn around on tools. When challenged with difficult mold designs Nicolet is able to simplify the process, thereby reducing costs. Utilizing their in-house rapid prototype machine allows the toolmaker to better understand how the tool needs to be created. One quality control advantage that Nicolet provides for the customer is their storyboards, which detail the proper measurements and color specifications of each piece. Through this self-certification process, Nicolet offers customers the assurance of knowing that each piece is manufactured to exact specifications. I have come to expect that quality work will always be there. You don’t realize how good Nicolet is until you try to compare quality and price somewhere else. From the President of the company to the guys in shipping, the folks at Nicolet are host, hardworking and down to earth, some of the best people I’ve ever worked with.

Are you searching for high-quality, precise mold manufacturing solutions for your medical devices? At Remington Medical, we offer excellent contract manufacturing services that ensure consistent, high-volume production.

From the President of the company to the guys in shipping, the folks at Nicolet are host, hardworking and down to earth, some of the best people I’ve ever worked with.

Mercury Marine is very selective in who they use as suppliers. Companies must meet the high quality standards and flexibility that Mercury Marine requires. Nicolet Plastics has consistently met these criteria.

Speed of innovation is a great advantage in a competitive global market where getting ahead means reducing the costs behind the product.

Polyetheretherketone (PEEK) is a high-quality thermoplastic known for its exceptional resistance to harsh environments, including radiation, high temperatures, chemicals, and wear and tear conditions. PEEK is perfect for creating medical and surgical implants and offers impeccable dimensional stability, even after being exposed to stress.

Contact us now for all your plastic part needs, whether it’s a complex or simple design. We’ll guide you through the process – from concept to completion.

Similar to overmolding, the insert molding technique involves molding a secondary component over an existing part, or the insert. What sets insert molding apart is that it is a single process and can be used with various materials, such as plastics, metals, or alloys.

Did you know that injection molding is revolutionizing the medical device industry? This innovative manufacturing process ensures the creation of high-quality, precise, and cost-effective medical devices.

With additive manufacturing, medical professionals can now rely on high-quality injection parts that meet the strictest industry standards. Whether it’s intricate surgical tools or complex implantable devices, injection molding for medical devices ensures that every component is flawlessly fabricated for optimal performance. This medical parts manufacturing process is common to develop a wide range of components, devices, and parts, such as:

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With our plastic injection molding machine, we can craft custom plastic parts for those looking to achieve specific mechanical and aesthetic features. Our goal is to help you produce high-quality plastic parts that meet your specifications and exceed your expectations.

Our injection mold manufacturing process is ideal for products and plastic parts that require large-scale production. With scalable injection molding machines, we can easily adjust to meet your needs with consistent, high-quality production every step of the way. Contact us today to learn more about injection molding for medical devices.

Nicolet Plastics is an award-winning plastic injection molding engineering company that provides full-service custom injection molding to customers, including the latest 3D metal printing technology for the tooling industry. So, we’re your trusted plastic injection mold manufacturer that strives to provide customers with the results they deserve.

Polycarbonate (PC) is transparent and has excellent mechanical properties. It’s tough, flexible, and resistant to abrasion, breakage, and temperature. Polycarbonate is also highly compatible with bodily tissues, making it ideal for manufacturing various medical equipment, from clear masks to protective gear and oxygenators.

Nicolet Plastics is an outstanding company. They are knowledgeable, easy to work with, provide exceptional customer service, produce high quality parts, provide flexible lead times, are always competitive on price and do precision color matching work.”

Responsive service is key to a successful project. We use a cloud-based, interactive project management solution to allow for 24/7 access to the project status.

The medical injection molding process involves melting medical-grade plastics and molding them into the desired shape of medical devices. This process creates strong, durable equipment with impeccable surface finishes and precise measurements.

Polypropylene (PP) is a highly effective plastic polymer commonly used in medical injection molding. With its exceptional strength and resistance to cracking, radiation, impact, temperature, wear, and tear, it’s no surprise that it is a top choice in the healthcare industry. From life-saving syringes and connectors to essential knee and hip replacements, PP is the preferred material for producing critical components in healthcare.

Nicolet Plastics and Mercury Marine engineering and purchasing departments worked together to redesign and prototype an existing part. Each prototype met all the specialized criteria, and through combined innovation Nicolet Plastics was able to move the part into production. The cost came in very low, allowing Mercury Marine to save money and use a better quality part.

I have been working with Nicolet Plastics for 13 years and have never been disappointed. The people at Nicolet Plastics have a true open door policy, and extreme flexibility.

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Nicolet Plastics adapts very quickly to change, can do custom work and provides each client with the personal attention they deserve.

When it comes to medical products, such as syringes, gloves, and masks, the ability to produce high volumes with consistency is crucial. This is where injection molding excels. With this technique, once the mold is created, thousands of identical parts can be produced without the need for maintenance.

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Overmolding is an advanced technique that involves molding one or two components over an existing structure, resulting in a strong and durable grip. This two-step process, also known as two-shot molding, may have a longer production cycle, but the benefits are well worth it. With overmolding, manufacturers can create ergonomic handles to improve the comfort of everyday devices, which adds value and functionality to a wide range of items.

Our clients are involved in the project, ensuring they get the desired results. Every industry has different needs and specifications, so we want our clients to know the process from start to finish.

Injection molding is a manufacturing process in which Nicolet Plastics specializes in. It’s all about producing plastic parts in high quantities, performed by injecting melted materials (typically plastic) into molds. We often utilize this mass production process to manufacture hundreds or thousands of identical plastic items.

With our value added services, you can reduce labor and overhead, SKUs, and consolidate vendors. Spend more time doing what your company does best!

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Our people make a difference. For over 30 years, this is how Nicolet Plastics has achieved steady growth amidst a highly competitive landscape.

Using an injection molder to fulfill large orders provides an extensive range of advantages that can help us meet any project or demand you may have. These include:

Silicone, a unique chemically inert compound similar to synthetic rubber, offers exceptional mechanical properties and compatibility with biological tissues. With its exceptional flexibility, silicone is the go-to medical-grade plastic polymer for manufacturing a wide range of products and devices, such as catheters, connectors, and tubing.

Time-to-market is critical to being competitive. We pushed Nicolet Plastics to provide tools within a very aggressive timeline and they delivered samples in just six weeks.

Nicolet Plastics is a Carbon 3D Production Partner which provides on-demand manufacturing and tool-free design flexibility and speed.

The first project I ever worked on with Nicolet Plastics, Inc. was in the mid 80’s, and since then the partnership has only grown stronger. Nicolet is willing to try anything to produce the results the client is looking for.

Polyethylene (PE) is a versatile, durable medical-grade plastic polymer composed of thousands of ethylene polymers, giving it impressive tensile strength and rigidity. PE is also highly compatible with biological tissues and can withstand harsh environmental conditions, including sterilization. Thanks to these properties, PE is widely used in the medical field for manufacturing joint prostheses, connectors, tubing, pharmaceutical containers, and more.

When challenged with difficult mold designs Nicolet is able to simplify the process, thereby reducing costs. Utilizing their in-house rapid prototype machine allows the toolmaker to better understand how the tool needs to be created. One quality control advantage that Nicolet provides for the customer is their storyboards, which detail the proper measurements and color specifications of each piece. Through this self-certification process, Nicolet offers customers the assurance of knowing that each piece is manufactured to exact specifications. I have come to expect that quality work will always be there. You don’t realize how good Nicolet is until you try to compare quality and price somewhere else.

We stand behind the molds we source and run. Tools are guaranteed per the quoted cycles and receive the proper maintenance to ensure long term performance.

Mercury Marine is very selective in who they use as suppliers. Companies must meet the high quality standards and flexibility that Mercury Marine requires. Nicolet Plastics has consistently met these criteria. Nicolet Plastics and Mercury Marine engineering and purchasing departments worked together to redesign and prototype an existing part. Each prototype met all the specialized criteria, and through combined innovation Nicolet Plastics was able to move the part into production. The cost came in very low, allowing Mercury Marine to save money and use a better quality part. Nicolet Plastics adapts very quickly to change, can do custom work and provides each client with the personal attention they deserve.

A materials overview for common plastic mold materials. Compare relative cost, mechanical properties, molding characteristics, and more.

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Plastic injection molding involves melting plastic polymers at high temperatures to create sterile and contaminant-free medical equipment. By reshaping the plastics in aluminum or steel molds, manufacturers can produce precise and customized medical devices that meet the highest standards of hygiene.

I have been working with Nicolet Plastics for 13 years and have never been disappointed. The people at Nicolet Plastics have a true open door policy, and extreme flexibility. They want to be involved in the entire process of your project so they can truly understand the objectives that need to be fulfilled. In my experience, it is rare to find a plastic injection molding company that has the combination of in-house tooling and molding that they do. The quality produced is phenomenal. Nicolet Plastics is an outstanding company. They are knowledgeable, easy to work with, provide exceptional customer service, produce high quality parts, provide flexible lead times, are always competitive on price and do precision color matching work.” Nicolet Plastics is a cutting edge company that is always willing to take on a challenge.

Primarily, injection molding is used to create different objects, from everyday household items to parts for cars, computers, and much more.

Need to transfer your existing plastic mold or develop a new one? We share our experience and best practices that have stood the test of time.

With our differentiated and exceptional skills and expertise, we can create better plastic parts according to your needs and preferences. Our full-service custom injection molding service allows us to work with you every step of the way.

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Injection molding guarantees tight tolerances and dimensional accuracy, which are crucial in the medical field. With injection molding, even the smallest deviations can be avoided, reducing the risk to patients.

They are on the cutting edge with tooling, equipment and design capabilities. Their design review team provides excellent input; they are creative solution-finders and are very easy to work with. NPI delivers a timely response on product and a quick turn around on tools.

We’re one of the most trustworthy plastic injection molding companies you can go to for excellent plastic parts. We’re passionate about injection molding and continuously strive to enhance our capabilities. Plus, our state-of-the-art injection molding facility is equipped with the latest injection molding machines.

Polystyrene (PS) is a high-quality engineering-grade plastic that’s not as flexible as others, but it has exceptional mechanical properties and is compatible with body tissues. Polystyrene offers excellent dimensional stability, making it ideal for creating critical medical components like petri dishes, culture trays, and diagnostic parts.

We’ve pulled together these resources to answer our the most common topics and questions that come up when working on new plastic part designs.

Liquid silicone injection molding involves heating silicone to a liquid state and then molding it into various shapes, making it a versatile solution for developing medical products. Silicone, a plastic polymer, is specifically designed to meet the needs of the medical industry. However, it’s important to note that silicone molds may not be as durable as aluminum or steel molds, making this technique more suitable for small quantities and initial prototyping stages.

Medical injection molding ensures that the produced components meet all necessary regulatory requirements set by the FDA.

We’ve put together a basic glossary of terms to help customers better understand their project quote and molding technology options.

Nicolet Plastics is a custom plastic injection molding manufacturer that’s focused on enhancing our clients’ success by creating superior plastic components, all while maintaining a commitment to speed, adaptability, and versatility. We collaborate with you to develop designs that optimize value. Excitingly, we've embraced Mantle 3D metal printing for rapid production tooling, bringing the future to the present!

Working with us means we will answer any questions you may have about injection molding. We’re one of the most trusted injection molding companies that will guide you through the process, so you understand how we can finish the project and deliver perfect results. No matter how large your orders may be, we’re ready to work with you to create an innovative design that fits your standards.

They want to be involved in the entire process of your project so they can truly understand the objectives that need to be fulfilled. In my experience, it is rare to find a plastic injection molding company that has the combination of in-house tooling and molding that they do. The quality produced is phenomenal.

Injection molding is not only automated, but it also significantly reduces labor costs. With computer-controlled precision, each part is efficiently produced, resulting in lower costs per unit.