Plastic injection molding is a manufacturing process that injects melted plastic using high pressure into a pre-shaped mold to create products with particular specifications. Lerner Molded Plastics provides injection molding design services for ABS injection molding projects. We have over 35 years of experience designing injection molds and a cutting-edge injection molding facility. Here you can learn more about ABS injection molding and its benefits, applications, and considerations.

Get machined parts anodized and chromate plated with our quick-turn finishing option. Eligible materials include aluminum 6061/6082 and 7075.

Our digital factories create prototypes and low-volume parts fast, while our manufacturing network, offers advanced capabilities and volume pricing.

While the molds themselves are similar, part quantities, lifetime maintenance, quality documentation, and pricing vary depending on which service option is chosen. The right one depends on your project needs.

Want to learn more about injection molding? Sign up to receive a Design Cube. This physical aid demonstrates how to properly design features commonly found on molded parts.

Our plastic injection molding process produces custom prototypes and end-use production parts with lead times as fast as 1 day. We use aluminum molds that offer cost-efficient tooling and accelerated manufacturing cycles, and stock about 200 different thermoplastic resins.

To learn more about plastic injection molding, visit our blog. To browse our services, check out our services page. If you’re ready to begin your custom project, request a quote today.

Lerner Molded Plastics is an ISO-certified plastic molding manufacturer that can create high-quality design and tooling solutions for your project. Our custom and offshore injection molding capabilities enable us to meet small, intricate, multi-cavity, or large component specifications. We aim to ensure repeatable, reliable solutions for your applications, and we meet this challenge by adhering to the strictest industry standards.

ABS plastic injection molding has multiple benefits and applications. Since injection molding is so versatile, it is a preferred method for rapid part manufacturing. The main benefits include:

ABS refers to acrylonitrile butadiene styrene, a thermoplastic polymer commonly used for injection molding. The primary ingredients of acrylonitrile, butadiene, and styrene each impart specific properties to ABS injection molded parts. Acrylonitrile adds hardness and provides heat and chemical resistance. Butadiene offers added toughness and impact resistance. Styrene adds strength, gloss, and workability.

To prevent part defects, consider the mold shrinkage (0.004 to 0.007 inches) and water absorption (0.16% to 0.25%) of ABS. These properties affect curing and processing. Other properties to consider when ABS molding are:

Our basic guidelines for plastic injection molding include important design considerations to help improve part moldability, enhance cosmetic appearance, and reduce overall production time. View our design guidelines page for more details.

We have wide selection of more than 100 thermoplastic and thermoset materials. And if you're looking for alternative material options, check out our guide to resin substitutes for ABS, PC, PP, and other commonly molded plastics.

Proto Labs, Inc. 5540 Pioneer Creek Dr. Maple Plain, MN 55359 United States P: 877-479-3680 F: 763-479-2679 E: [email protected]

The manufacturing process for molded parts is complex. Before your parts are even molded, we're there to help you with comprehensive manufacturability feedback and consultative design services, so you can avoid mold design pitfalls before the resin hits the mold. From there, our production process is documented and optimized using scientific molding so you get high-quality parts consistently and reliably with every production run.

Tough Black (Loctite Henkel 3843) and Ceramic-Filled (BASF 3280) are two new advanced photopolymer materials now available for 3D printing.

Our thermoplastic injection molding is a standard process involving an aluminum mold with no heating or cooling lines running through it, which means cycle times are a bit longer. As part of the scientific molding process, our molders independently optimize and monitor fill speed, hold pressure, and hold time, and periodically inspect part quality and cosmetics. During the molding process, we use an automated inline CMM to ensure dimensional accuracy, as well as generate a detailed process capability study and FAI report.

Injection molding is a manufacturing process that consists of filling a metal mold cavity with liquid plastic resin, which then cools and forms a plastic part.

No one ever said that designing and manufacturing molded parts was easy. Our goal is to get you through it quickly and with quality parts. A good starting point is our Design for Moldability Toolkit.

It has been very enlightening to us here at HP that we are able to get parts so rapidly out of the actual materials that we're going to use in the final production.

Critical-to-quality (CTQ) dimensions you call out on models let us know what areas are most crucial to the success of your parts. Once the parts start molding, the process and samples are qualified using automated inline CMM technology, generating a detailed FAI and process capability study with no additional lead time.

It's most often used for the manufacturing plastic parts at scale due to its low material waste and low cost per part. It’s an ideal manufacturing process for industries like medical devices, consumer products, and automotive.

Our helpful design aid demonstrates part features that are too thin or too thick, bad bosses, right and wrong ribs, and other considerations to be mindful of while designing parts for injection molding.

Resin pellets are loaded into a barrel where they will eventually be melted, compressed, and injected into the mold’s runner system. Hot resin is shot into the mold cavity through the gates and the part is molded. Ejector pins facilitate removal of the part from the mold where it falls into a loading bin. When the run is complete, parts (or the initial sample run) are boxed and shipped shortly thereafter.

This complete reference guide walks you through everything from quoting, design analysis, and shipment to best practices that ensure your model is optimized for molding.

Tolerances: Typically, Protolabs can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with an included resin tolerance that can be greater than but no less than +/- 0.002 in./in. (0.002mm/mm).

Depending on your application's requirements, you can choose from the following when requesting an injection molding quote.

In ABS injection molding, ABS plastic pellets are melted and injected into the cavity of a two-part mold that forms a single part. As soon as the mold is filled, the plastic will solidify and cool into the shape of the mold.