We have the capacity to produce over 600 set molds in a year. Additionally, FOW Mould has cultivated a vetted network of partners that work with us and supplement our production scale. As such, no order is too big for us. We also accommodate low-volume orders because we understand that our clients serve different market sizes.

Injection molding is used to make accurate prototypes and preliminary samples of medical devices before they are approved. It is fast, affordable, and allows for modifications to be made over multiple tries until the design is perfected. We have in-house experts that are well-versed with medical device stipulations. Reach out to us and let us help you make your medical device the best it can be.

To further ensure product quality, we run mold trials for each project. We calibrate the mold until all the demands have been met.

First, the part is designed in detail including precise dimensions and other structural specifications. Prototypes are then made to provide a more tangible sample of the part. The goal here is to examine the structure and test it for stability, functionality, and aesthetics. If there are any errors or modifications to be made to the design, the prototype would be reconfigured and printed for a second evaluation. This is done until the design is perfected.

HDPE (High-Density Polyethylene) injection molding is a manufacturing process that involves injecting molten HDPE material into a custom-designed mold cavity. The molten HDPE material is then allowed to cool and solidify, creating a finished plastic part.The process is also efficient, cost-effective, and capable of producing complex shapes and designs with high precision and consistency.HDPE molding offers several advantages over other manufacturing processes, including the ability to produce complex and intricate designs, high production rates, and consistent quality of the finished products. It is commonly used in the production of a wide range of plastic products, including bottles, containers, pipes, automotive parts, medical devices, and more.

An experienced and knowledgeable partner can help optimize the manufacturing process, reduce costs, improve quality, and accelerate time-to-market, resulting in a better outcome for the client.

HDPE injection molding is a manufacturing process that involves injecting molten HDPE material into a customized mold cavity. The molten HDPE material is then cooled and solidified，producing precise and high-quality plastic parts. HDPE injection molding process is known for its cost-effectiveness, speed, and ability to produce complex shapes and designs with high precision and consistency.

The production of medical devices is complex and strictly controlled by regulatory authorities. Every proposed design for a medical device, therefore, has to be rigorously tested for functionality and safety. Often, multiple modifications also have to be made before the part is approved for production.

Before we start on the actual manufacturing process, we always ask for a final design  and confirmation from our clients.

HDPE is a versatile material that is used in a wide range of applications across various industries. Some common uses of HDPE include:

Quick production of prototypes helps to shorten the time spent in developing part designs. It also gives you fast feedback on their viability. This is why we have invested in top-of-the-line 3D printers and CNC machines that enable us to deliver your prototypes within the shortest timelines possible.

FOW Mould is also experienced in handling hundreds of resins. We offer a wide material selection and source unique alternatives for our clients on request.

At FOW Mould , we offer a full range of injection molding services. Do you need a product design or a prototype produced to test for viability? We have what it takes to meet your needs.

Most home appliances are injection molded nowadays. To ensure a product’s quality, we need to put more attention to product design and mold trial in the final step. Product design is important because it has direct influence on product performance and the product life. Our product designers work closely with our client to confirm each functionality and detail, reducing the possibility of failures.

Other than wall thickness, the cooling system also plays a vital role in the upcoming molding injection period. The cooling system must be designed based on the bucket specifically. Improper cooling water lines might affect the efficiency of the whole injection molding process. With FOW’s 10 years experience in bucket mold, we are able to avoid mistakes and offer you the most reliable mold-making service.

Some finishes are performed during the injection molding process while others are performed afterward. Our plastic molding injection factory is fitted with top-standard technology to handle both kinds.

ACIS®, Autodesk Inventor®, CATIA® V5,Creo™ Parametric, IGES, Parasolid®, Pro/ENGINEER®,Siemens PLM Software’s NX™, SolidEdge®, SolidWorks®, STEP

Pediatric experts recommend that baby toys, furniture, and other equipment be made of smooth, non-corrosive, and lightweight materials. Plastic fits this bill perfectly and this is why it is used for most baby products. They are produced using injection molding because it makes it possible to reiterate one design countless times. Moreover, injection molding processes like overmolding make it possible for baby products to be made colorful and seamless without screws and other risky connectors.

FOW Mould services are tailored to ensure that we are a one-stop-shop for all your injection molding needs. We work with you right from designing the part and prototyping to creating the mold and forming the part. You no longer have to incur exorbitant costs paying individual firms for each procedure. Additionally, we capitalize on our massive economies of scale to offer you affordable prices while maintaining high standards of quality.

We handle various materials sourced only from vetted suppliers. Each of these procedures is performed under the supervision of experts who are guided by our strict quality policies. Parts and prototypes are only dispatched to clients if they meet our quality management standards.

There is no doubt that HDPE (High-Density Polyethylene) can be injection molded. In fact, injection molding process is one of the most common and widely used methods for manufacturing HDPE products. HDPE is a popular choice for injection molding due to its excellent strength-to-density ratio, chemical resistance, and ability to be molded into complex shapes with high precision and consistency. The process is also cost-effective, efficient, and capable of producing high-volume runs of identical parts. In short, HDPE injection molding is a versatile and efficient manufacturing method that is commonly used to produce a wide range of products, including packaging, automotive parts, medical devices, and more.

Once we have your design and confirmation, we could start on the actual manufacturing process. We have a streamlined process that allows us to create thousands of copies from your molds. With these key advantages, you will be assured of a worry-free plastic injection

FOW Mould has been providing injection molding services to businesses for over 40 years. We combine this wealth of experience with the latest technology in the industry to offer you dynamic and cost-effective injection molding solutions. Further, we have a diverse team of designers and engineers that specialize in different sectors. This enables us to cater to the automotive, furniture, baby product, and warehousing industries among many others with great expertise.

FOW Mould also has rich experience in automobile parts. For automobile molds, accuracy is the one thing that needs extra attention. All of our mold parts are processed by high precision machines, thus our injection molded parts are within a specific tolerance rate as our clients require.

One injection mold can be used to make thousands of parts. Working with us would also give you access to a full array of injection molding services at affordable rates as opposed to engaging multiple service providers. Our precision and short turnaround times further help to keep production costs low.

All of our mold designs are made with high precision tools that allow us to get your specifications to the very last detail.

We offer different premium quality finishes to accommodate a variety of designs that our clients may present to us. They include:

From prototype, to pilot, to production parts, FOW Mould combines the latest Injection molding processes with proprietary technology and an experienced Injection Molding manufacturing team to deliver high quality, on-demand injection molded parts.

HDPE molding offers several advantages over other manufacturing processes. It allows for the production of complex designs and intricate shapes with high precision and consistency. It also offers high production rates and is ideal for large volume production runs. Additionally, HDPE molding is a cost-effective process, as it can reduce material waste and labor costs. 1.Versatility: HDPE is a versatile material that can be molded into various shapes and sizes, making it suitable for a wide range of applications. 2.Strength and durability: HDPE has a high strength-to-density ratio, making it strong, durable, and able to withstand harsh environments. 3.Chemical resistance: HDPE is highly resistant to chemicals, making it suitable for use in corrosive environments. 4.Recyclability: HDPE is recyclable and has a low environmental impact, making it a popular choice for sustainable manufacturing practices. 5.Cost-effective: HDPE injection molding is a cost-effective manufacturing process, allowing for the production of high-volume runs of identical parts.

When it achieves the right cooling temperature and solid form, the mold opens along the injection mold parting line and ejector pins carefully push out the formed part.

Sungplastic is a plastic product manufacturer with rich experience in injection molding. According to the different product development requirements, we flexibly adjust the manufacturing process to achieve high quality, high efficiency and more economical.

Fortunately, as our client, you will never have to worry about precision. Our CNC machines have a tolerance of about +/-0.02mm while our high-speed CNC models have a tolerance of +/-0.002mm. This is in line with the recommended international industry standards.

The typical injection molding process can be used to produce a wide variety of parts. However, there are enhanced types of injection molding that can be used to add design features to a part.

Immould has worked with various industries throughout the years. Most notably, we have helped many companies in creating plastic home appliance parts. With our injection molding technology, we have created the key components for millions of electric appliances.

A: Choosing the right HDPE molding technique depends on several factors, such as the shape, size, and complexity of the product, the required production volume, the material properties, and the cost.

By following these best practices, you can achieve high-quality HDPE injection molded parts with consistent properties and performance.

Custom HDPE plastic parts service providers typically work closely with our clients throughout the entire process to ensure the finished part meets their specific requirements. We provide additional services such as material selection, design optimization and prototyping to help customers achieve the best results.

HDPE injection molding is a versatile manufacturing process that can be used to produce a wide range of plastic products with excellent properties and performance.

When the molten plastic is injected into the cavity of the mold, it settles onto and around the substrate and bonds with it. The part formed would, therefore, comprise a fusion of plastic and metal. This type of injection molding is used to:

Bonding the parts during injection molding yields neater structures than assembling them later when they are already formed

1.Limited temperature resistance: HDPE has a relatively low temperature resistance compared to other materials, making it unsuitable for high-temperature applications. 2.Limited color options: HDPE is typically only available in a limited range of colors, which may not be suitable for all applications. 3.Difficult to bond: HDPE can be difficult to bond with other materials, which may limit its use in certain applications. 4.Limited mechanical properties: HDPE has limited mechanical properties compared to other materials, such as metals, which may limit its use in certain applications where high mechanical strength is required.

HDPE injection molding has a wide range of applications due to the unique properties of HDPE plastic. Some of the common applications of HDPE injection molding include:

A: Challenges of HDPE injection molding include the hygroscopic nature of HDPE, the high melt viscosity of HDPE, and the high crystallization rate of HDPE.

Plastic Mold Manufacturing Plastic Injection MoldingRapid PrototypingCNC MachiningSheet Metal StampingPressure Die CastingSilicone & Rubber PartsSurface Finishing

Of all the plastic injection moulding companies out there, Immould is a standout. We not only offer years of experience in the molding industry, we also offer a wide variety of advantages. By working with us, you will be assured of the best thermoplastic materials, from branded suppliers. With our streamlined molding system, the production process will be so much swifter, and you are assured of the full-injection service. Yet another key advantage that we offer all our clients, is a significantly low molding cost. We always make sure that our molds are as efficient as possible. This means less material waste, and more money saved for every product made. Our plastic moulding factory in China, is equipped with state-of-the-art equipment, which allows us to fulfill all of our client’s specifications to the very last detail. By choosing to work with Immould, you will be assured of only top quality products.

In Warehouse & Storage, crates and pallets are widely used. Molds for crates and pallets are relatively large, so the manufacturing cost might be higher. At FOW, when designing molds for these products, we conduct a MoldFlow analysis to predict any possible failures, which guarantees in the success of crate mould design and manufacturing. Over the years, FOW has gained rich experience in the design and manufacturing of moulds of crates and pallets, they now:

Sungplastic is a reputable manufacturer of high-density polyethylene (HDPE) injection molds and provides comprehensive HDPE injection molding services. Our experienced team of engineers and technicians work closely with our customers to understand their unique needs and provide solutions tailored to meet their specific requirements. We use cutting-edge technology and equipment to design and produce high-quality HDPE injection molds, consistently delivering reliable results. In addition to mold production, we also offer POM injection molding services that include the production of finished POM products such as gears, bearings, and other precision components. Our wide range of injection molded parts caters to various industries. At Sungplastic, we prioritize providing the highest quality products and services. We have strict quality control measures in place to ensure that every product leaving our facility meets the highest industry standards. Furthermore, we offer competitive pricing, guaranteeing our clients the best value for their investment. As your trusted partner for injection molding needs, Sungplastic is committed to excellence and customer satisfaction.

Plastic injection molding is the process of directly injecting plastic into a specialized mold. Through a decade of trial and error, Immould has perfected this technique, and helps a myriad of businesses in the process.

A: The most common types of HDPE molding include injection molding, blow molding, and rotational molding. Each process is used to create different types of products with unique shapes, sizes, and properties.

HDPE material properties may vary by specific grade and manufacturer. Injection molded HDPE material has some general properties:

Once the part design is complete and approved, mold-making which is also known as tooling can begin. A mold is a structure made of steel or aluminum. It has two parts: a core and a cavity; the core is solid but the cavity is hollow. Both are designed to match every detail of the part design. Their dimensions, curves/corners, rifts, or ridges are all made in likeness to the part that is to be manufactured. It takes high precision to make the perfect mold design and the process can take several tries.

Sungplastic providers that offer custom HDPE plastic parts services. Our company uses HDPE injection molding to produce custom plastic parts according to our customers’ specific requirements.v. Here are some of the steps involved in custom HDPE plastic parts service:

FOW is able to source all kinds of resins from authentic suppliers, please contact us if you are looking for a specific type of resin from a specific brand!

Injection molding is a production method used to manufacture plastic parts by injecting molten plastic into a preformed metal mold. The molten plastic is injected at a predetermined temperature and pressure and left to cool. When it has solidified and adapted the shape of the mold, it is ejected as a formed part.

We offer a variety of manufacturing services: Rapid Prototyping, Tool Making, Injection Molding, Product Design and Development, CNC Machining and Metal Stamping. You can choose from a variety of plastics, silicone rubber, or metal for your product. Regardless of mass production or small batch customization, Sungplastic has always been committed to providing assured, efficient and more economical one-stop processing services for your projects.

The company has created thousands of molds for the bucket industry. What separates our buckets from others, is the incredible combination of plastic materials. With our injection molding technology, we are capable of creating very sophisticated and durable bucket moulds.

Further, our molds are made of premium steel and only high-grade resins are used in our injection molding processes. This makes our products durable and reduces your long-term costs.

When the mold is made, it is connected to an injection machine system, and the injection molding process proceeds as below:

You can count on us to deliver high-quality molds made to precision within turn-around times as short as 10 days. Are deadlines breathing down your neck? No need to worry. We are well-equipped with enough injection machines to fast-track your orders.

High-density polyethylene (HDPE) is a type of thermoplastic polymer made from the monomer ethylene.It is a versatile material commonly used in the manufacture of a variety of products. HDPE is known for its high strength-to-density ratio, making it lightweight, strong, and durable.HDPE also has excellent chemical and weather resistance, making it suitable for use in severe environments. HDPE is a recyclable material with low environmental impact, making it a popular choice for sustainable manufacturing practices.

The second layer of molten plastic injected during overmolding can be of a different grade and color from the one originally used to make the part. However, the materials need to be chosen carefully to ensure that they can bond well together. Different thermoplastics also require to be injected at specific temperatures and pressure from others. These parameters would, therefore, have to be adjusted during the second injection molding procedure.

Overmolding is done in two stages. It begins with the part being formed through the typical injection molding process. Once it is complete and has cooled, the core of the mold is placed over it one more time. Another layer of molten plastic is injected into the cavity. Depending on the intended design, the second layer of injected plastic may cover the whole or only specific areas of the part that has been returned into the mold.

In summary, the various types of HDPE plastics have different characteristics that make them suitable for specific applications. HDPE HMW, Marlex 9006, DOW DMDA-8007 NT 7, and DOW DMDA-8907 NT 7 are all high-density polyethylene (HDPE) resins. They are commonly used in injection molding and blow molding applications due to their excellent processability, impact strength, stiffness, toughness, and environmental stress crack resistance (ESCR).

Plastic furnitures combine the features of comfort, cost-effectiveness and style. When designing a chair, for example, weight load is the first priority because this determines whether this is a safe and comfortable chair. To achieve this, our product designers must work closely with our clients to understand the needs of the target market and pass important information onto our mold designers. Besides weight load of the chair, we also need to consider whether each chair is stackable. This requires our product designers and mold designers to work together to develop a safe and comfortable that’s stackable.

If you work with Immould, you can be assured that you’ll have the very best plastic injection molding products possible. We take each step of the plastic injection process very seriously. Before we start on the actual injection process, we take the time to double check that our materials are of the highest quality. We also make sure that we have all our client’s specifications up to scratch. As a precaution, we always ask our client’s whether the dimensions of our molds are up to their standards. We never start the actual plastic injection mold process, before we have your full confirmation. This allows us to make the necessary modifications, before we start manufacturing your products.

We always strive to create products that not only look good, but function perfectly as well. This is an Immould guarantee.

With our wide array of mold tooling capabilities, we are more than able to fulfill any design that our client’s ask for. We are fully equipped with the right tools and equipment, to give our client’s what they want.

Our team of staff is experienced and skilled at handling all kinds of injection molding materials. You are welcome to choose any of the polymers on our list of options which includes:

We have a vast catalog of eye-catching designs and color combinations that would have babies cooing for your products. Our resin options can also be curated to achieve the highest standard of baby-friendly products.

Insert molding involves placing an insert or substrate into the mold cavity before injecting it with molten plastic. The insert can be made of metal or any other material that can withstand the temperature and pressure used in injection molding.

Based on your product quantity and delivery date, FOW is able to deploy multiple injection machines to meet your demands. Our capabilities in injection molding ensures that your contract manufacturing for plastic parts can shorten your time to the market and meet your clients’ expectations.

Additionally, we have established business relationships with verified suppliers of a diverse range of alternative resins. We would be glad to source them for you upon request.

There are various types of HDPE plastics that are used for different applications, each with their own unique characteristics. Here are some of the most common types of HDPE plastics and their applications:

For bucket molds, the most important factor to consider is the consistency of wall thickness because uneven wall thickness will result in molding injection failure after a certain period. This requires high accuracy tools throughout the manufacturing. FOW Mould’s tooling machines are of high precision which ensures the accuracy of the molds, thus lengthen the mold life.

The nozzle of the injection machine injects the molten plastic into the mold cavity at a predetermined high pressure and temperature.

Before proceeding to the mold-making period, our engineers run analysis on the product design and mold design, preventing any possible mistakes.

In the past decade we have worked with various companies in the automotive industry. With our injection molding technology, we are capable of automobile parts manufacturing. These include our wide array of car bumpers, exterior plastic car parts, and braking just to name a few.

Injection molded HDPE is a durable and versatile material with excellent chemical and weather resistance, making it suitable for a wide range of applications across industries.

Immould has a wide array of  molding applications for the toy industry. Our injection molding technology is capable of working with various materials. This enables us to create a variety of toy molds  such as plastic trucks, plastic shovels, and baby seats.

The company has created thousands of molds for the bucket industry. What separates our buckets from others, is the incredible combination of plastic materials. With our injection molding technology, we are capable of creating very sophisticated and durable bucket moulds.