Injection moulding machine to repurpose plastic waste into new products. Flakes are filled through the  hopper into a barrel, are melted, and by manually turning the handwheel, injected into a mould.

Polyethylene (PE) is a versatile, durable medical-grade plastic polymer composed of thousands of ethylene polymers, giving it impressive tensile strength and rigidity. PE is also highly compatible with biological tissues and can withstand harsh environmental conditions, including sterilization. Thanks to these properties, PE is widely used in the medical field for manufacturing joint prostheses, connectors, tubing, pharmaceutical containers, and more.

Silicone, a unique chemically inert compound similar to synthetic rubber, offers exceptional mechanical properties and compatibility with biological tissues. With its exceptional flexibility, silicone is the go-to medical-grade plastic polymer for manufacturing a wide range of products and devices, such as catheters, connectors, and tubing.

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Overmolding is an advanced technique that involves molding one or two components over an existing structure, resulting in a strong and durable grip. This two-step process, also known as two-shot molding, may have a longer production cycle, but the benefits are well worth it. With overmolding, manufacturers can create ergonomic handles to improve the comfort of everyday devices, which adds value and functionality to a wide range of items.

Similar to overmolding, the insert molding technique involves molding a secondary component over an existing part, or the insert. What sets insert molding apart is that it is a single process and can be used with various materials, such as plastics, metals, or alloys.

Polycarbonate (PC) is transparent and has excellent mechanical properties. It’s tough, flexible, and resistant to abrasion, breakage, and temperature. Polycarbonate is also highly compatible with bodily tissues, making it ideal for manufacturing various medical equipment, from clear masks to protective gear and oxygenators.

The medical injection molding process involves melting medical-grade plastics and molding them into the desired shape of medical devices. This process creates strong, durable equipment with impeccable surface finishes and precise measurements.

We provide all necessary information and tools for getting started. Due to the Circular Design approach they are long-lasting and can be easily assembled, repaired, exchanged, transported and shipped worldwide. Our machines are shipped in the smallest containers possible, reducing unnecessary emissions and costs. Within minutes they are ready to use after 2-3 assembly steps. They can easily be transported or stored, as they are lightweight and have casters.

Liquid silicone injection molding involves heating silicone to a liquid state and then molding it into various shapes, making it a versatile solution for developing medical products. Silicone, a plastic polymer, is specifically designed to meet the needs of the medical industry. However, it’s important to note that silicone molds may not be as durable as aluminum or steel molds, making this technique more suitable for small quantities and initial prototyping stages.

Fume extractor with carbon filter to extract and filter the fumes during the injection and extrusion process. The flexible tubes with an adjustable airflow are placed to the hopper and nozzle of the injection moulding machine or the extruder. Air is extracted, cleaned in a carbon activated filter and released back into the room.

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We support our customers worldwide in the implementation of their ideas and also independently design innovative, durable products that can be made from recycled plastics. Get an impression of the variety of possibilities.

Injection molding guarantees tight tolerances and dimensional accuracy, which are crucial in the medical field. With injection molding, even the smallest deviations can be avoided, reducing the risk to patients.

When it comes to medical products, such as syringes, gloves, and masks, the ability to produce high volumes with consistency is crucial. This is where injection molding excels. With this technique, once the mold is created, thousands of identical parts can be produced without the need for maintenance.

We manufacture all machines in our assembly line in the south of Austria, in Klagenfurt. Moreover, we are committed to procure our key components and material parts from local sources. Applied by hundreds of users around the world in a wide range of applications, the plasticpreneur extruder is the go to choice to experience and access the benefits of extrusion and intrusion moulding.

Manual powered twin shaft plastic shredder to shred plastic into small flakes. Experience and showcase the shredding process hands-on. Plastic is fed through the hopper and shredded through manually turning the crank handle, into flakes.

Polyetheretherketone (PEEK) is a high-quality thermoplastic known for its exceptional resistance to harsh environments, including radiation, high temperatures, chemicals, and wear and tear conditions. PEEK is perfect for creating medical and surgical implants and offers impeccable dimensional stability, even after being exposed to stress.

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They can be set up and operated without extensive training and used in remote areas without any expanded infrastructure.

This enables access to start a social business with plastic waste as a foundation. The integration of the full package is like a business in a box containing all necessary technical tools and information as well as product design and business model development.

Did you know that injection molding is revolutionizing the medical device industry? This innovative manufacturing process ensures the creation of high-quality, precise, and cost-effective medical devices.

Medical injection molding ensures that the produced components meet all necessary regulatory requirements set by the FDA.

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Injection molding is not only automated, but it also significantly reduces labor costs. With computer-controlled precision, each part is efficiently produced, resulting in lower costs per unit.

Our injection mold manufacturing process is ideal for products and plastic parts that require large-scale production. With scalable injection molding machines, we can easily adjust to meet your needs with consistent, high-quality production every step of the way. Contact us today to learn more about injection molding for medical devices.

Single screw extruder to repurpose plastic waste into new products. Flakes are fed into the hopper, pulled in by a motor driven extruder screw, melted, and extruded as a continuous stream into a mould or wrapped around objects.

There are all kinds of different plastic types out there. We designed our machines to work with HDPE, PP, PS, LDPE, PLA, ABS and TPU. They are quite common, easy to recycle and safe to use. Different plastic types should never be mixed as this will result in a significant decrease in quality standards and make it very difficult to recycle them in the future.

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Plastic granulator to cut plastic into small flakes. The flakes are then being further processed in injection or extrusion moulding. Plastic is fed through the hopper and cut in a cutting box to small flakes.

Are you searching for high-quality, precise mold manufacturing solutions for your medical devices? At Remington Medical, we offer excellent contract manufacturing services that ensure consistent, high-volume production.

Plastic injection molding involves melting plastic polymers at high temperatures to create sterile and contaminant-free medical equipment. By reshaping the plastics in aluminum or steel molds, manufacturers can produce precise and customized medical devices that meet the highest standards of hygiene.

Plastic granulator to cut plastic into small flakes. The flakes are then being further processed in injection or extrusion moulding. Plastic is fed through the hopper and cut in a cutting box to small flakes.

Polypropylene (PP) is a highly effective plastic polymer commonly used in medical injection molding. With its exceptional strength and resistance to cracking, radiation, impact, temperature, wear, and tear, it’s no surprise that it is a top choice in the healthcare industry. From life-saving syringes and connectors to essential knee and hip replacements, PP is the preferred material for producing critical components in healthcare.

With additive manufacturing, medical professionals can now rely on high-quality injection parts that meet the strictest industry standards. Whether it’s intricate surgical tools or complex implantable devices, injection molding for medical devices ensures that every component is flawlessly fabricated for optimal performance. This medical parts manufacturing process is common to develop a wide range of components, devices, and parts, such as:

Polystyrene (PS) is a high-quality engineering-grade plastic that’s not as flexible as others, but it has exceptional mechanical properties and is compatible with body tissues. Polystyrene offers excellent dimensional stability, making it ideal for creating critical medical components like petri dishes, culture trays, and diagnostic parts.

Plastic scanner to instantly identify plastic types from items and waste. Used to enable rapid sorting, identification, waste audits and educational experiences. Plastic is placed underneath the sensor and within seconds the plastic type will be shown on the display.