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Effective Injection Molding Prototype Guide: Expert Tips - plastic molding proto

Author:gly    Date: 2024-10-15    

How the Exam is Structured:A series of True/False questions are used to cover a wide range of topics. The exam also uses multiple choice questions to provide stronger indication of the candidate’s understanding of more complex concepts.

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To prevent part defects, consider the mold shrinkage (0.004 to 0.007 inches) and water absorption (0.16% to 0.25%) of ABS. These properties affect curing and processing. Other properties to consider when ABS molding are:

ABS refers to acrylonitrile butadiene styrene, a thermoplastic polymer commonly used for injection molding. The primary ingredients of acrylonitrile, butadiene, and styrene each impart specific properties to ABS injection molded parts. Acrylonitrile adds hardness and provides heat and chemical resistance. Butadiene offers added toughness and impact resistance. Styrene adds strength, gloss, and workability.

Plastic injection molding is a manufacturing process that injects melted plastic using high pressure into a pre-shaped mold to create products with particular specifications. Lerner Molded Plastics provides injection molding design services for ABS injection molding projects. We have over 35 years of experience designing injection molds and a cutting-edge injection molding facility. Here you can learn more about ABS injection molding and its benefits, applications, and considerations.

How to Get Certified:Our Certification Exam for Injection Molding Maintenance is conducted entirely online. This comprehensive test takes approximately 1.5 hours to complete — with a time limit of 3 hours. Upon completion of the exam, participants are immediately notified whether they’ve passed or not, via email.

Who Should Consider Maintenance Certification?Maintenance technicians, managers, and engineers should consider taking this exam. Managers should offer this certification to benchmark their team — ensuring that maintenance personnel are confident, capable, and knowledgeable.

Those who attain a passing score will receive their certificate. Those who do not pass receive a detailed report indicating areas in which further improvement is needed, prior to retaking the exam.

In order to attain certification, candidates must have a working knowledge of injection molding safety, robotics, drying, machinery, materials, purging, robotics, parameters, hydraulics, and maintenance — and demonstrate a solid understanding of current industry best practices.

In ABS injection molding, ABS plastic pellets are melted and injected into the cavity of a two-part mold that forms a single part. As soon as the mold is filled, the plastic will solidify and cool into the shape of the mold.

Lerner Molded Plastics is an ISO-certified plastic molding manufacturer that can create high-quality design and tooling solutions for your project. Our custom and offshore injection molding capabilities enable us to meet small, intricate, multi-cavity, or large component specifications. We aim to ensure repeatable, reliable solutions for your applications, and we meet this challenge by adhering to the strictest industry standards.

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The questions in this exam cover the following categories:Molding Safety & HousekeepingGeneral Molding ProcessInjection Mold BasicsMaterial Drying BasicsAutomation & RoboticsBarrel Purging BasicsEquipment & Machinery MaintenanceBasic Print Reading & MathematicsHow to Prepare for this Certification Exam:Although preparatory training is not necessary to achieve certification, participation in Routsis’s structured Injection Molding training programs can greatly increase a candidate’s chances of successfully completing the examination.We offer an online training package specifically geared toward helping injection molders prepare for and pass this certification exam. For small and mid-sized companies, our Professional Certification Portals provide a convenient, cost-efficient way to train, benchmark, and certify your employees. Larger companies should consider our exclusive RightStart™ in-house training system.

ABS plastic injection molding has multiple benefits and applications. Since injection molding is so versatile, it is a preferred method for rapid part manufacturing. The main benefits include:

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Routsis Training’s globally recognized Injection Molding Maintenance Certification demonstrates a broad understanding of important maintenance considerations, concepts, and procedures.

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