Hello, I have 3D drawings for a project. I would like a quote for injection molding or your prototype mold system. Thank you

Thank you for your comment. We would only need the CAD design of the toothbrush, CAD design of mold would be done by us. On of our project manager will reach to you by email to have more information about you injection molding project.

To maintain our high standards, we conduct an annual benchmark assessment. This assessment helps ensure that our engineers are up-to-date with the latest techniques and technologies, ensuring that your project benefits from the most advanced process engineering capabilities available.

A Liquid Silicone Rubber material is a two-part platinum-cured elastomer that can be injected into a mould cavity to manufacture a part.

Multi-Shot Injection Molding involves the simultaneous use of two different materials, two temperatures, and two different pressures. Such complexity demands a different level of process engineering capability. This is where Rosti shines.

For over 75 years, Rosti has been a leading provider of plastic injection molding solutions, manufacturing millions of products that enhance everyday life.

In rapid prototyping, the use of a prototype mold for plastic injection, therefore, makes it possible to obtain small series using the right material at a lower cost and in reduced time. It is a very good solution for testing your concept quickly and cheaply. There is no need to sacrifice the quality of the final part. You, therefore, obtain reliable information (mechanical, geometric, assembly and industrialization) on the final parts as well as the subsequent production of a series injection mold.

The design of our injection rapid tooling is based on a standard ‘mold base’ frame and interchangeable aluminum core and cavity inserts. This reduces the investment costs and production times inherent in plastic injection. This is our rapid production technique which is the most expensive. However, it makes it possible to obtain functional parts made from the ‘right material’. They can be marketed or used in transition production.

Thank you for your comment. Best format would be : STP / IGS / XT. I you could provide one of these please we could quote your project.

This technique allows the production of small series that are close to reality. The applications of plastic injection molding are very varied. They are particularly useful in the automotive, packaging, medical, and electronics sectors.

At Rosti, we take pride in our ability to deliver top-notch molding solutions, including multi-shot and 2K, for your plastic manufacturing needs. With years of experience and a commitment to excellence, we believe we are the best choice for your project.

Our rapid plastic injection molding solutions are specially adapted to the production of prototypes and small series of plastic parts (from 100 to 1000+ parts). Inspired by traditional molding techniques, we inject your plastic parts using an aluminum prototype mold (or rapid tooling). The results achieved with this technique are equivalent to series molds. The robustness, mechanical properties and industrialization information are identical.

Overmoulding is a great way to add value and functionality to your product, but it’s not as straightforward as it might seem.

We believe the two key parameters to a successful product are expertise in tooling design and process engineering capabilities.

With years of experience and continuous refinement, we understand the intricacies involved in controlling a complex system to achieve the highest quality results.

This process consists of injecting a molten polymer (thermoplastic material) into the prototype tooling under high pressure. The plastic material is then cooled and solidifies, taking on the shape of your part. This prototyping technique allows the use of a very large range of ‘right material’ resins. The overmolding of metal inserts and the production of parts incorporating two materials is possible.

Additionally, our advanced process engineering capability, honed through years of experience and supported by our technical academy, guarantees that we can handle the complexities of multi-material, multi-temperature, and multi-pressure scenarios.

Overmoulding is a great way to add value and functionality to your product, but it’s not as straightforward as it might seem.

The ‘prototype mold’, or ‘rapid plastic injection tooling’ is based on the same principle as series plastic injection molds, but has a simplified and accelerated design. It is also not intended for long-term use. The use of a common mold base and aluminum for the molding parts makes it possible to reduce investment costs and machining time. Production of the prototyping mold takes between 2 and 4 weeks and is 40 to 60% less expensive than a traditional mold. The cost and design time of the mold depends on the shape complexity of the part to be molded. After a complete analysis of your plastic parts, our design office creates the tooling plan of your mold. We then start its production according to your specifications.

2k molding or multi-shot injection molding is a powerful technique that offers cost savings and efficiency gains to produce a quality product.

Cases, cowlings and hulls are examples of parts that we produce very regularly. In a field that requires many tests and certificates, such as the medical sector, the plastic injection can satisfy the regulatory requirements and constraints. (Find out more on our page about standards.)

Our hundreds of combined years of experience in tooling design and expertise in simulation include being rated in the top 10% in the world for mould-flow expertise. This level of expertise allows us to get your tooling design right the first time, at speed, utilizing the capabilities at our global innovation centre.

Our expertise and global footprint, over sites strategically placed in the Europe, Asia and USA, make Rosti your local plastic injection molding partner.

Thank you for you comment. We would need you specifications to advice and quote you : CAD files, volume required, material etc.

All of Rosti’s manufacturing sites have cutting-edge facilities capable of meeting the technical requirements of the most complex multi-material projects. With over 70 years of experience, our state-of-the-art simulation capabilities and global innovation centre, ensures that your tooling design is done right the first time, with speed and precision.