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Aluminum Molds for Plastic Injection Molding - injection moulding aluminium

Author:gly    Date: 2024-10-15    

By bundling several temperature control circuits, less temperature control units are needed. This reduces the investment costs. Customer trials have shown that with ideal design and the recommended operating mode, the return on investment (ROI) can be two years.

By bundling several temperature control circuits, less temperature control units are needed. This reduces the investment costs. Customer trials have shown that with ideal design and the recommended operating mode, the return on investment (ROI) can be two years.

1. we use #MOLDFLOW to simulate the residence time, pressure distribution, and uniformity of the raw materials in the runner evaluates the feasibility of the mold through the simulation results and improves the #molddesign and product design.

Find out more about the interaction of ENGEL temperature control solutions during operation and how Borgmann benefits from this.

iQ flow control monitors the temperature difference in each distribution circuit of the e-flomo plus. The software calculates the cooling water requirement and passes this information on to the temperature control unit. The temperature control unit provides the appropriate amount of water and automatically adjusts to changing parameters.

The decisive factor for mold temperature control in injection molding is the interaction of the three temperature control components e-temp, e-flomo plus and iQ flow control.

iQ flow control monitors the temperature difference in each distribution circuit of the e-flomo plus. The software calculates the cooling water requirement and passes this information on to the temperature control unit. The temperature control unit provides the appropriate amount of water and automatically adjusts to changing parameters.

The iQ flow control software continuously adjusts the speed of the pumps in the temperature control units during production. Customer calculations show that this can reduce the energy consumption of the temperature control process by 85%. This results in CO2 savings of approx. 160 t per year.

The ENGEL temperature control system advanced to complete success at Blum thanks to savings in energy, raw materials and time.

Optimum temperature distribution in the cavity is crucial to produce, for example, high-gloss surfaces. As no shading occurs on the plastic parts and the gloss level remains uniform.

20% of rejects in injection molding are a result of mold temperature control errors. Process monitoring and a stable temperature control process are essential prerequisites for consistent production processes and high product quality. The digital product, iQ flow control, automatically adjusts the mold temperature control.

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You can easily operate iQ flow control as well as the hardware devices with the CC300 machine control. Important mold temperature control parameters in the injection molding process are available. The actual values of all temperature control circuits as well as those of the temperature control units, are displayed on the injection molding machine control. Changes and errors can’t be missed.

You can easily operate iQ flow control as well as the hardware devices with the CC300 machine control. Important mold temperature control parameters in the injection molding process are available. The actual values of all temperature control circuits as well as those of the temperature control units, are displayed on the injection molding machine control. Changes and errors can’t be missed.

Optimum temperature distribution in the cavity is crucial to produce, for example, high-gloss surfaces. As no shading occurs on the plastic parts and the gloss level remains uniform.

20% of rejects in the injection molding industry are caused by temperature control errors. iQ flow control decreases this number by increasing process consistency. If fluctuations occur, the machine is stopped before rejects are being produced.

Intelligent mold temperature control in injection molding means that the pump does not have to operate constantly at full load. This reduces wear and the pump can be used for longer. Maintenance costs for temperature control units are cut down by up to 50%.

The pump in the e-temp temperature control unit enables energy-efficient operation of your injection molding machine by automatically adjusting the pump speed.

Intelligent mold temperature control in injection molding means that the pump does not have to operate constantly at full load. This reduces wear and the pump can be used for longer. Maintenance costs for temperature control units are cut down by up to 50%.

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20% of rejects in the injection molding industry are caused by temperature control errors. iQ flow control decreases this number by increasing process consistency. If fluctuations occur, the machine is stopped before rejects are being produced.

Our PLA mold can be PLA #cutlery PLA Spoon, PLA Spork,PLA Folk and Knife, PLA CUP, PLA Plate, PLA container etc.Those are using the injection machine.

The ideal differential temperature control is repeatable during the next production. Mold temperature control in injection molding allows the production of good parts without repeating trials.

Chuany has mature technology for the injection molding for PLA material for years. With our mold, the PLA product have smooth surface, clean cutting withous burrs, good toughness ,not easy to break. How is it work?

The temperature control unit and the water flow regulator provide the data that can be monitored, optimized, documented, and actively controlled using iQ flow control. This enables you to make your mold temperature control in injection molding repeatable, time-saving and convenient. Both devices are fully integrated in the CC300 machine controller.

The compact e-flomo plus devices replace traditional cooling water flow regulators with floatation metering, which determine and control the actual flow rates required.

The iQ flow control software continuously adjusts the speed of the pumps in the temperature control units during production. Customer calculations show that this can reduce the energy consumption of the temperature control process by 85%. This results in CO2 savings of approx. 160 t per year.

Based on the measurement results of the e-flomo plus water distribution system, iQ flow control automatically optimizes mold temperature control in injection molding production in combination with the ENGEL e-temp temperature control unit. The temperature control unit and iQ flow control self-regulate pump output and water quantities to a minimum. This creates consistent conditions throughout the injection molding process and higher energy efficiency.

Mold temperature control in injection molding has a considerable influence on product quality. Procter & Gamble Manufacturing is therefore increasing the transparency and consistency of the temperature control processes with e-flomo and iQ flow control by ENGEL.

In addition, we are keep on analyzing and improving the actual production feedback from customers to ensure the stable production of PLA injection molds.

The ideal differential temperature control is repeatable during the next production. Mold temperature control in injection molding allows the production of good parts without repeating trials.

Borgmann GmbH relies on digital solutions from ENGEL to maximize process stability and repeatability in production. The result: an impressive increase in efficiency and product quality while reducing costs.

Our experts are happy to answer any questions you may have about mold temperature control in injection molding and support you in optimizing your part quality as well as reducing your energy costs.

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