Vital Plastics is a plastic injection molding company with contract assembly capabilities dedicated to providing our customers with high value manufacturing services. We specialize in high volume injection molding with our full complement of equipment ranging in size from 30 tons to 400 tons capacity. From prototypes to production. Our number one goal is to exceed your injection molding & assembly requirements. We utilize Cellular Manufacturing for all of your plastic injection molded components, ensuring each part you receive gets the attention to detail you deserve. We also have more than 250 people on our assembly team, whether you need automatic, semi-automatic or hand-set assemblies.

Medical OEMs are tasked with providing consistent, high-performance solutions to the challenges posed by a variety of complex applications. Partnering with a custom injection molder that has the experience, knowledge, technical expertise, and certifications needed to adhere to the exacting standards of the medical industry is imperative.Not every molder is qualified, but those who are — like Kaysun — can move your business forward with confidence.

“Kaysun exceeded our expectations in all areas. They made a complex, gigantic program easy from an engineering standpoint. Working with the Kaysun engineering team is like a hot knife through butter.”

As medical device design evolves to provide ever-improving healthcare outcomes, manufacturers are partnering with full-service, experienced custom injection molders to gain increased design freedom and process efficiencies.Partnering with Kaysun — one of the few injection molders in the country to hold MedAccred Plastics accreditation — is a consistent value-add from part and tooling design through material selection and process control. It empowers many medical OEMs to address issues before they impact production or the bottom line.

Our large volume assembly services eliminate any middle men. This provides one resource and offers a cost effective solution. We utilize fully automated assembly machines we have bought or built ourselves as well as utilizing customer supplied equipment. In cases where the volume doesn’t warrant the expense of fully automated machines, we’ll utilize our semi-automatic equipment or hand-set assembly as a viable option.

With nearly 70,000 sq. ft. of climate controlled manufacturing space, and an additional 6 acres of land for future growth, no project is too big or too small for our team to handle. We utilize all-electric injection molding machines, for process efficiency and consistency, ranging in size from 30T to 400T.

Leveraging the experience and knowledge of medical injection molders during the design phase of complex applications can help overcome the unique challenges of medical injection molding and improve outcomes.

A plastic injection molding and contract assembly company providing customers with high value manufacturing services. Specializing in high-volume injection molding with the full complement of equipment including presses ranging in size from 30 tons to 400 tons capacity.

With over 50 all-electric presses, we have a wide range of custom injection molding solutions serving a range of strategic markets, Vital Plastics has been focused around providing customers with a comprehensive solution to their plastics needs. As technology and markets continue to evolve we stay committed to reinvesting back into our infrastructure and expanding our resources so we can always provide the best available value in the custom injection molding supply chain. Whether our customers have simple shoot and ship type of products, or comprehensive assembly and value add opportunities we welcome the opportunity to showcase our extensive engineering and technology services.

MedAccred is a Performance Review Institute medical device industry-managed supply chain oversight program dedicated to reducing patient safety risk. It focuses on critical manufacturing processes compliance and device quality and consistency.

Portable medical devices are a mainstay in hospitals, emergency vehicles, and outpatient environments. The devices must remain accurate and functional; however, drops, bumps, and excessive vibration are inevitable as equipment is transported from place to place.Overmolding is a proven solution for shock and vibration reduction, sound dampening, electrical insulation, improved chemical/UV resistance, effective oxygen and moisture barrier protection, and color infusion.

The rapid advancement of the medical industry necessitates constant innovation and complexity in medical device design. Smaller sizes, more intricate geometries, progressive functionalities, and portability are among the greatest needs in today’s medical equipment — and among the biggest challenges for design and engineering teams.

Kaysun is experienced with medical product design, production, and assembly. We are ISO 13485:2016 certified and MedAccred Plastics accredited.

Kaysun has carried the MedAccred Plastics accreditation since 2020, demonstrating our ongoing commitment to excellence and assuring medical OEMs of an unparalleled benchmark of production and quality standards.

Strategically located East of Minnesota’s Twin Cities metro area on Interstate I-94, Vital Plastics, Inc. is an industry leader in Thermoplastic Injection Molding and Contract Assembly. Since 1994, Vital Plastics is focused on providing above and beyond customer service, design & engineering assistance, and quality parts, on-time.

Medical device performance is largely dependent on the characteristics of the materials used and application needs such as strength, flexibility, transparency, biocompatibility, safety-enhancing microbe resistance, and temperature and chemical resistance. With thousands of engineered materials to choose from, it's important to work with experts in medical device injection molding.

Earning accreditation is a rigorous process, and only a small fraction of medical injection molding companies receive the distinction.

We look forward to being your manufacturing partner on your journey to improve your efficiencies and your profitability. Our goal is to help unclutter your manufacturing floor; resulting in greater yields. With our two manufacturing facilities we are the perfect size. We’re large enough to handle your high-volume molding & assembly needs, yet small enough to focus on customer-specific requirements.